Electrical Automotive Flexible Copper Bus Bar for Auto Battery Pack

ElectricalAutomotive Flexible Copper Bus Bar for Auto Battery PackUniversal Flexible Insulated Copper Foil Bus Barsare developed from high conductivity based electrolytic grade copper sheets/foils. These are made using a press welding procedure where individual copper strips are fused through applying direct current as well as pressure without the need of foreign material.

The process assures minimum resistance and helps in increasing products's service life as well as bringing a reduction in downtime. Further, these also come with superior mechanical & electrical properties at high temperatures.

Surface insulated dipping covers are flame retardancy with UL94v-0 standard and it bears high voltage and large currents to pass. RHI is the onlymanufacturer who produce copper busbar moldand pvc dipping mold in China.

Flexible Busbar Drawing:
Common Flexible Busbar :
Details of Flexible Copper BusbarsCopper MaterialT2 99.95% copper foils/sheet
China GB standard :T2 Min 99.9% Copper Content
USA UNS standard :C11000
Japan JIS standard :C1100
UK BS standard:C101
Germany DIN standard:E-CU58
Europe EN standard:CU-ETP
ISO standard :CU-ETPCopper Foils Thickness0.1mm, 0.2mm, 0.3mm, 0.5mm, 1.0mmSurface FinishesBlack Paint
Electro brush Silver Plating
Tank Nickel or Tin PlatingProduction ProcessHigh Ampacity Flexible Connection
Molecularly Fused Laminates Ends
High DC Current Under Pressure WeldingCurrentTypical: up to 2000 A
Possible: Up to 5,000 AFlex parts of lengthUp to 6.6 ft.(2meters long)WidthUp to 6.0 inch (152mm )Max.Oeveall Thickness1.25 inch (32mm)TestingResistance, Temperature Rise, ConductivitySampleFree

Testing Capabilities

Test ProgramsTesterStandardTest ResultEndurance testEndurance meterupon your request√Release force testUniversal material testing machineupon your request√Loop resistance,contact resistance testLoop resistance testing equipmentupon your request√Temperature rising testTemperature rising meterGB/T14048.1-2000√Electric conductivity testConductivity meterYS/T478-2005√Salt spray testSalt spraying meterGB/T2423.17-2008√Thermal ageing, heat vibration testAir exchange aging test machineupon your request√Coating thickness testX-ray coating thickness testupon your request√Voltage drop testVoltage drop meterupon your request√Laminated Flexible Copper Busbar Advantages:1) Welding press many laminations improve electrical conductivity and add the transmission ofcurrent.
2) The feature of flexible enable us to be made busbars in various types.
3) Laminated copper shunts are flexible and easy to install.
4) Flexible laminate busbar is not easy to be broken after thousands times of bending.
All sizes can be customized.Just send us your drawings, such as PDF, JPEG, PNG,JPG etc.
We will quote for you in 1-2 working days !Different Types of Busbar:
Technics Supports & Usage:Techinics AbilitiesCutting, Punching, Twisting, Bending,
Plating,Riveting,Dipping, Coating,
Welding, Stamping,Tapping,Brazing,
Drilling,Milling, Sawing etcPlating OptionalNickel Plating
Silver Plating
Tin Plating Insulation TypeEpoxy Coated
PVC Dipping Coated
Heat Shrink Sleeves AdsorptionHole ShapeRound Hole, Oval-shaped or OthersEdge ShapeFull Round Edge,Semicircle, Square CornerUsage1)New Energy Vehicles
2)Battery Packs;
3)Power Supply Room;
4)Power Distribution Equipments;
5)Switchboards;
6)Panel Boards;
7)Low and Medium Voltage Switchgear;
8)Electric Bus, High Speed Train,
9)High Current & Control Equipment;
10)Busway Systems etc.
Busbar Technics Shows:

Usage Show:

Testers for Busbar:
Our Advantages:Strong Manufacturer:We have 7000 m² standard workshop to assure the stability of busbars
Strong After-sale Service:Our after-service team has 30 staffs. With professional busbar knowledge and more than 5 years' exporting experience,our team help to solve any problem during cooperation.
Timely Delivery:As to the standard copper busbar, we promise normal order will be delivered within 7 days.Non-standard copper bus bar delivery time, we can discuss.
Quality Guarantee:Material is tested before production to guarantee it is 100% new raw material.All busbars are inspected before delivery.
Competitive Price:We are professional factory to supply most competitive price with high quality.For long cooperation and large quantity, we can discuss discount price.ROHS Certificate Show:
Company Show:
Inquiry Now !
Just call at 0086-15967753332 or 86-15867770670, Mr Kevin Wu, Let's do long-term business.