China Sandblasting Machine SBlaster Sandblasting

Sandblasting booth equipment with dust removal system:
Our company introduction:Qingdao XINSA machinery manufacturing co., Ltd,Professional manufacturer of surface cleaning equipment,
located in shandong huangdao district, Qingdao city, the region is China's large production base of shot blasting machine equipment, the company brings together with rich experience of technical personnel and professional workers.All products are designed with CAD computer aided design, which can provide cost-effective products for foundry, metallurgy, automobile, shipbuilding, construction, mining machinery and engineering machinery, and can design and manufacture all kinds of non-standard special casting machinery according to the needs of users.
With first-class technology research development center and well-developed quality management system,and also adhere to the concept of " Quality First, Customer First", weoffer theequipments to casting, forging and heat treatment, steel structure,container,machinery,shipbuilding,aircraft,locomotive, and machine tool industries.Withadvanced quality and good business reputation, we supply our products not only to majordomestic customers, butalso export to many countries, such as Japan, Korea, Australia,etc.Shotblasting/Sandblasting cleaning equipment/Sand blaster/Sand blasting room/Sand blasting booth/sand blasting chamber/abrasive blast room introduction:The XINSA pneumatic recovery sand-blasting room is mainly composed of ashot peening assembly, ashot-blasting chamber, abrasive circulation system (honeycomb-floor negative-pressure air-force recovery mode), atrolley conveying system, an electric control system and the like.
The external air supplement inlet is arranged on the top of the environment-friendly pneumatic recovery sand blasting chamber, the purpose of which is to make the suction and dust removal system of the whole sand blasting room form aself-circulation state, so that the room body is always in astate of slight negative pressure when it works inside. Make sure the dust won't leak out.The inlet is designed as afilter structure. During sand blasting operation, the external air entering from the air inlet is evenly distributed to the whole horizontal section of the sand blasting chamber, moving from top tobottom, so that the velocity of the horizontal cross section of the sand blasting chamber is uniform. At the same time, the sand can not be spattered through the air inlet to the outside of the sandblasting chamber.Shotblasting/Sandblasting cleaning equipment/Sand blaster/Sand blasting room/Sand blasting booth/sand blasting chamberabrasive blast room feature:

1.Our company developing the environmental protection honeycomb type sandblasting room system by ourselves.

2.Could be designed according to customer's requirements.

3.Abrasives recycled, save abrasives consumption.

4.Omitting conventional spiral conveyer /pattern lift machine/underground projects, no need to build the pit, saving foundation pit construction cost and greatly reducing the overall project cost.

5.High abrasive recycling efficiency, easy to change abrasive.

6.Main electronic components imported from famous company, stable performance, safe and reliable, long using life, easy maintenance.

7.High-resolution visibility insideLED Display the blasting room, natural wind supply, energy saving.

8.Total dust removal rate reaching 99.99% or above.

9.Electronic control system using interlock control, if one system malfunctioning, related systems stopping working, sandblast gun stopping working.

10.Nice and simple decoration for the sandblasting room, good noise reduction effect, convenient installation.

This type sand blasting booths equipment's technical parameter:
Item Unit
Numerical value
Inner measurement of sand blasting roomLengthxwidthxheight mm 12000x5000x4500Sand blasting door dimensionsWidthxheight mm 3000x3000Cleaning workpiece speedExternal surface of profiled structural parts
sq.m./h20-30(A-D grade according the different cleaning requirements of original Surface material and workpiece
Cleaning quality rank
Reach Sa2 .5 rank
Processing material and strength range
Q235/Q345/65Mn/HT/ZG etc.
Surface roughness μ
40~75depend on the shot ball's size
Total power kw
about 27.5
Compressed air consumptionm³/min6,each spraying gun need 5m³/min,protecting air-condition and the back flush dust cleaning need 1m³/minCompressed air pressureMPa
0.5-0.7
Facility adaptive temperature
Suitable for local four seasons normal temperature
Control systemelectrical appliance control system
Manual button control
Ground pit requirement
Have no pit, waterproof
Overall noisedB
≤95
Dust discharge concentrationmg/m380mg/m3excel the 80mg/m3 of the GB16297-1996<emission standard of air pollutants>Dust content in the air after cleanedmg/m3 10
Appearance of abrasive blast room/sandblasting room:The shell of XINSA shot peeninSpecialized Electrical Equipment g cleaning chamber is made of composite colored steel plate and section steel. It is asolid, sealed and spacious operating space for shot peening cleaning of workpieces. Shot peening cleaning chamber is composed of left and right side wall, rear side wall, roof plate, rubber guard plate, gate and so on. Atotal of 10 sets of led lamps (protected by toughened glass) are installed in the peening cleaning room.
abrasive circulation system:The bottom of abrasive blast room is the area where abrasive is collected and the cleaning line is arranged, which is specially used to collect the abrasive scattered during sandblasting and the dust produced during sandblasting. In this scheme, the sealed inverted "v" shape is made of steel plate in the sand collecting area, which is beneficial to the recovery and collection of abrasive and dust.
The bottom of the sandblasting room is a honeycomb floor slab structure.The bottom of the honeycomb floor is evenly covered with honeycomb buckets, which are connected with the gas separation line under the bucket, and the wind speed of the gas separation line and the main gas pipeline is higher than the suspension speed of sand. During the sandblasting operation, all the sand ejected falls into the honeycomb bucket, then falls into the dividing pipe from the bucket, and finally returns to the sand and dust separator through the main gas pipeline. The new sand honeycomb recovery floor has a relatively fast and simple way of maintenance. First of all, the honeycomb floor has a simple structure, less wear and tear parts, and less parts to be maintained. And the cellular floor adopts modular combination mode, which can easily disassemble each part and enter the repair point. Then the honeycomb floor makes the easily worn curved pipe and other parts into "standard parts", that is, to make the standard replacement accessories, to connect with the flange interface, as long as the connecting bucket plate is opened, and the interface flange is loosened to take out the worn parts and replace them with new parts. There is no need to burn welding and cutting on the spot. It greatly facilitates daily maintenance.The upper part of the honeycomb floor is laid with a layer of punching steel plate as the ground, the operator stands directly on the ground to work, and the punching steel plate ground adopts riveting structure. Compared with the grid ground used before, it prevents the phenomenon of "shaking" and is more stable and reliable. At the same time, the protection of honeycomb floor is increased.
Trolley transportation systemIt is transported by flat car and carries a load of 5 tons. Because the weight of the workpiece is light, the flat car is manually pushed into the cleaning room to receive shot peening.The track uses 30# round standard rails, and each wheel is equipped with a polyurethane scraper on the front to scrape the scattered projectiles above the rails.
We also can design and manufacture all kind of non-standard sand blasting room according to customer's different workpiece detail requirement,weight and productivity.dust-removal system :Dust removal system mainly includes filter tube dust collector, auxiliary dust collector, fan, motor, pipe, chimney and so on. When the main dust removal mechanism of the system is to recover sand through the negative pressure of honeycomb floor, most of the dust (mainly dust with large particles) is adsorbed from top to bottom and from the floor. For the main dust collector, the high pressure fan with low air volume is used, the power of the main fan is 18.5kw, and the wind pressure reaches 3736pa, which ensures the smooth transportation of projectiles and large particles in the honeycomb floor and transverse and vertical pipelines. The dust collector adopts automatic pulse back blowing ash, the ash relief valve is pneumatic control, and the dust collection bucket with wheel is arranged under the ash bucket, which avoids the secondary dust phenomenon caused by the back blowing. The filter tube of the dust collector can be easily removed for cleaning and reuse. In order to improve the operating environment and ensure the health of the operators, the system sets up a backflow air supply mechanism and resends the filtered air to the sandblasting room to ensure the micro negative pressure in the room.Electrical control system:This electrical control system is suitable for three-phase AC 50hz voltage 380V distribution circuit. The machine adopts manual button control operation method, low voltage electrical components are famous brand products, the electrical system of this machine has the following characteristics: shot peening machine, gate, maintenance door, Both the bullet controller and the bullet circulation system are equipped with electrical interlocking and self-locking mechanisms to ensure the reliable operation of the equipment and the safety of the operators.
Sand-dust separation part :In order to ensure the quality and efficiency of sandblasting, the mixture of sand and dust recovered from honeycomb floor should be separated effectively. After the separation of sand and dust, sand can continue to be recycled. The main function of sand and dust separator is to separate sand and dust with high efficiency and precision. The separation effect directly affects the sandblasting performance of sandblasting machine and the filtration performance of dust collector.
Application case:
Qingdao xinsa machinery manufacturing Co., Ltd,independent R&Ddesign this pneumatic recovery sand blasting room without foundation pit.the only one that owns this technology of pitless sandblasting room in the word.Comparison of Environmental Protection Pneumatic recovery Sand blasting room's characteristics with Mechanical Recycling Sandblasting room.1.Low cost of integrated operation and energy saving.
Pneumatic recovery Sandblasting room mode with no transmission mechanism is adopted, and the failure rate is low and maintenance is free. Reduce the maintenance time of the shutdown, and reduce the loss caused by the shutdown and maintenance;2.the honeycomb floor has asand-back structure without digging pit, and the civil engineering cost and the construction period are greatly reduced;3.The structure is simplified and the interlocking control can be used in each system control, which greatly improves the convenience of maintenance and repair.4.The key wear parts are equipped with standard modules, which are easy to maintain and replace, thus avoiding heavy maintenance work.5.The sandblasting chamber adopts the upper supplementary air, the lower part and the side part can carry on the dust suppression circulation mode. The dust always drains downward, the visibility in the room is high, the working environment is good, the quality and efficiency of sand blasting are guaranteed, and the physical and mental health of the workers is protected.6.The whole sand absorbing floor can recover all the sand materials in an instant, and there is no residual sand material on the ground. The sand blasting room is clean and clean in the room, no manual cleaning is required, and the working time is saved. Pneumatic pipe back sand, abrasive recovery up to 99, easy to clean the abrasive. Traditional mechanical recovery (or scrape floor) sandblasting room is almost impossible to thoroughly clean and replace abrasives.7.The body of sandblasting room is simple and beautiful, and the installation is convenient and flexible.8.The whole technical performance of sandblasting room is advancedElectrical Control System , dust emission meets and is lower than the national and local environmental protection requirements, and the environmental pollution is completely eliminated.Sandblasting machine/sand blaster cleaning effect:Our company's main components:Sandblasting roomMobile road shot blasting machineRoller conveyor shot blasting machineQ37 series hook shot blasting machineQ69 series steel profile shot blasting machineQG series inner and outer wall shot blasting machineQ38,Q48,Q58 series hanging chain&piled and released chain shot blasting machine.QWD mesh belt shot blasting machineQ32 series tumble belt shot blasting machine.
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Notice:According to your requirements, the most suitable machine will be designed for your workpieces, please indicate the following details.1. What kind of workpiece you clean?2. The workpiece size, length, width, height and weight of maximum workpiece.3. What's your production capacity per day (8 hours)?4. It's my pleasure if you can provide details workpiece photos to us.based on these details information, the detailed technical proposals will be sent to you for reference.FAQ:
After-sale service:1. Installation and commissioning issue: We will send one technicians to assist with machine installation and commissioning, customer pays for return tickets, hotel and diet. Customer need arrange skilled worker and prepare various installation machinery and tools.2. Warranty time:12 months from date of commissioning completion, but no more than 18 months from date of delivery.3. Supply full english documents: including general installation drawings, pit design drawings, manuaSound Module l book, electric wiring diagram, electric manual book and maintenance book, etc.4. Exported experience :Many countries, such as The USA, Russia, UK, Ukraine, Australia, Malaysia, UAE, Egypt, Mexico, Brasil, etc.5. Our shot blasting spare parts are high quality with Cr20S High Chrome, ZGMn13, Mn65,etc.
Trade Information:MOQ: 1set.Settlement Currency: USD, RMB, EUR.Trade mode: FOB (FCA), CIP, CFR, CIF, DDU, DDP.Payment term: 30% deposit by T/T, the balance paid before delivery or L/C at sight.Delivery time: Within 20-60 days according to different type equipment.Any question plBall Screw s kindly contact with us and welcome to visit our factory!