110kw Steel Billet Induction Hot Forging Machine (JLZ-110)

110kw Steel Billet Induction Hot Forging Machine
The furnace includes basically the JL medium frequency generator, the compensating cap, the working table, the heating coil, coil cover, rod feeder and so on. For some applications, the infrared sensor, temperature controller and automatic rod feeding systems can also be included.Characteristics of M.F Forging Furnace
1.Wide frequency range from 1KHZ to 20KHZ,frequency can be designed to satisfy different size of the heated rods.
2.In the continuous heating process, the load inside the coil is stable , thus to overcome the great heating power change caused by the great change of the load during the heating course from cool rod to 1100 degree rod. The actual power can reach more than 85% of the rated power of the machine.
3.The heating coil can be 500mm to 1 meter long, several pieces are heated at the same time to make sure the penetrating effect.
4.Even when heating non-ferrous metals like copper or aluminum, the actual power can also reach more than 85% of the rated power of the machine by design the coil properly and match the compensating cap correctly.3.5KG copper or brass can be heated to 700 degree per kilowatt in an hour.Technical ParametersModelJLZ-110KWInput power desire3 phase 380V 50/60HZMaxoscillate power 110KWMax input current175AOutput voltage70-550VOutput current30-200AOscillate frequency1-20KHZCooling water desire≥0.5MPa ≥6L/MinDuty cycle100% 40°CDimensions(L*W*G)Induction heater:630x600x1350mm
Forging furnace: 1250x600x580mmNet weight160kg/170kgCable length2-6(Meters)List of Accesspries In the PacakgeItemName of machine or partsSpecificationAmount1JLZ-110KW Heating Power-1 pc2Forging furnaceWith cylinder pushing system1 pc3Foot pedal3 core1 pc4Connect cable-1set5Instruction Manual-1pc6Product catalog-2 setsMain Models &Heating AbilityModelsMax. Input PowerHeating Ability of Normal MaterialSteel /S.S to 1100 degreeCopper/brass to 700 degreeAluminum to 500 degreeJLZ-35 forging furnace35KW1.25 KG/min1.75 KG/min1.46 KG/minJLZ-45 forging furnace45KW1.67 KG/min2.33 KG/min1.87 KG/minJLZ-70 forging furnace70KW2.5 KG/min3.5 KG/min2.92 KG/minJLZ-90 forging furnace90KW3.33 KG/min4.67 KG/min3.75 KG/minJLZ-110 forging furnace110KW4.17 KG/min5.83 KG/min4.58 KG/minJLZ-160 forging furnace160KW5.83 KG/min-------6.67 KG/min
MainPartsIntroduction1.GermanySIEMENSINFINEONIGBTModule. (40-60KHZoscillationfrequency,fastresponsetime,superhighstability,almostspatter-freewelding)
2.JapanNichiconelectrolyticcapacitor. (filtercapacitor)
3.importedtransistorintegratedblock.
4.Allwaterpipeusethermostability,Highpressureresistancebestqualitymaterial.
5.Maincard,signalcircuit,drivecircuitboard,controlcircuitboardandcomponentsareadopted:Toshiba,Hitachi,Motorola,China'stopmanufacturers.
6. Internationaladvancedall-solid-statesemiconductorpowerdevices.
7.Technicaladvantage:perfectcontrol,alarmdisplaycircuit,gettingfullautomatictrackingfrequency,continuousadjustablepower,safedependableprotection,clearandaccuracydatadisplayandetc.
8.SuperiorityAdvantages:fastheating,wideapplication,smallsize,easyinstallation,simpleoperation,lowpowerconsumption,highefficiency.Applications
M.F. forging furnace is used for the heating of bars and rods larger than Φ12, the material can be steel, stainless steel, copper, brass,aluminum and so on. The heating can be the whole rod, end of the rod or middle part of the rod.
Pre-saleservice:1.recommendthemostsuitablemachineforcustomers,accordingtotheirrequirements.
2.Inquiryandconsultingsupport.
3.Sampletestingsupport.
4.ViewourFactory.
In-saleservice:1.Strictlymanufacturethemachine,accordingtorelevanttechnicalstandards.
2.Takeruntest,accordingtorelevantequipmenttestrunregulations.
3.Strictlycheckupthemachine,beforedelivery
4.Deliveryontime.
After-saleservice:1.12monthswarrantyperiod
2.Withinoneyearfreewarranty,anyfaultcausedbynon-artificialreason,anyqualityproblemssuchasdesign,manufacture,orprocedureoccurs,Jinlaishallprovidereplacementpartsafterdetectingthefaults.
3.Ifanybigqualityproblemsoccursoutoftheguaranteeperiod,Jinlaiwillsendmaintenance
4.techniciantoprovidevisitingserviceaftercheckingwiththecustomerandchargeforafavorableprice.
5.Jinlaiwillprovidealifetimefavorablepricetothebuyerwiththematerialsandsparepartsusedinsystemoperation,equipmentmaintenance.
6.Theabovementionedareonlybasicafter-saleservicerequirements,wewillmakemorepromisesrelatedtoqualityassuranceandoperationguaranteemechanism.Medium Frequency SeriesModelJLZ-15JLZ-25JLZ-35JLZ-45JLZ-70JLZ-90JLZ-110JLZ-160Input power desire3 phase 380V 50/60HZInput power15KVA25VA35KVA45KVA70KVA90KVA110KVA160KVAMax input current23A36A51A70A105A135A175A240AOutput current3-22A5-45A10-70A15-95A20-130A25-170A30-200A30-320AOutput Voltage70-520V70-550VOscillate frequency1-20KHZ0.5-10KHZCooling water desire
(heating power + furnace)≥0.2MPa ≥6L/Min≥0.3MPa ≥10L/Min≥0.3MPa ≥20L/Min≥0.3MPa ≥30L/MinCooling water desire
(heating power)≥0.2MPa ≥3L/Min≥0.2MPa ≥4L/Min≥0.2MPa ≥6L/Min≥0.2MPa ≥10L/MinDuty cycle100% 40°CNet weight30kg/35kg32kg/38kg43kg/50kg120kg130kg140kg150kg160kg