3-axis two component epoxy resin Vacuum Dispenser for motor stator iginition coil

Automation vacuum dispensing equipment, specific for AB glue degassing in the preserving tank, and potting mixed AB glue in high vacuum degree environment. Available to control and adjust the ratio, portant;">vacuum potting and sealing, ensures no air bubble and void in the product. Fully automatic control to do dot, line, circle, and curve moving.
Automotive ignition coils, sensors or small transformers – we develops vacuum shot dosing systems for the highly precise potting of electronic components under vacuum. The partially or fully automatic special potting casting equipment can either be integrated into an existing production line
1.11 Basic Parameter of the equipment .
Power: mixing machine-8KW vacuum machine-2KW
Three axis: X*Y*Z(mm):400x400x70
Weight: 650kg
Input pressure:AC220V 10,50 HZ
Input air pressure :0.5MPa—0.65MPa(5—6.5kgf/cm2)
Repeat accuracy: equipment movement 0.2mm;Glue output: 0.2g
displacement velocity (Max) : X 250mm /s, Y 250mm /s, Z 100mm /s
Dimensions: about 1750mm x 1700mm x 1650mm
Fully automatic Vacuum glue potting machine integrated with material feeding , glue potting and finished product convoying functions to one equipment , the machine made up with fully automatic mixing machine , vacuum three axis glue dispenser,Chain conveyor line and so on .This equipment can be used independ or be connected with digital data and apply glue potting under negative pressure and normal pressure . It is widely apply for silicone , epoxy , EAW2777,Crystal glue , PU(poluyrethane) two component glue , which is suitable for different glue potting process requirements.
1.1 Product feed in and out automatically
1.2 Glue processing (tank stir , tank bubble degas , heating , filter , vacuum degas)
1.3 Glue ratio and quantify mixture .
1.4 Glue mixing evenly .
1.5 Through programming to realize glue potting for different products sizes .
1.11 Basic Parameter of the equipment .
Power: mixing machine-8KW vacuum machine-2KW
Three axis: X*Y*Z(mm):400x400x70
Weight: 650kg
Input pressure:AC220V 10,50 HZ
Input air pressure :0.5MPa—0.65MPa(5—6.5kgf/cm2)
Repeat accuracy: equipment movement 0.2mm;Glue output: 0.2g
displacement velocity (Max) : X 250mm /s, Y 250mm /s, Z 100mm /s
Dimensions: about 1750mm x 1700mm x 1650mm
2,Parameter
Model No:
vgb-450
Mixing Ratio
100:100-10:100(1:1-1:10) Adjustable
Metering precision
±1%
Outflow speed
1g/sec-15g/sec
Mixing precision
±1%
Mixing mode
Dynamic mixing /Static mixing
Glue Viscosity
Lower than 20000 CPS(mPa·s)
Control mode
PLC + Touch Screen
Control system
Independent R&D
Measuring mode
Stepping motor/High-precision, wear-resistant,
long-life Gear pump
Working voltage
AC 220V 50Hz/60Hz
Power requirement
3.55KW
Air pressure requirement
4.5-8KG
Machine Dimension
1500(L)*1200(W)*1500(H)mm
Weight
approx 260 KG
Work environment
Humidity: 20%~98%RH; Temperature: 0~+40°c
The main part of Vacuum Chamber Potting machine comprize with glue tank , mixing system (screw pump),mixing /clean system , control system and so on .3, Main part introduction
3.1 Glue storage tank
As per glue feature and customer’s process , glue should be preprocessing before metering .
3, Main part introduction
The main part of Vacuum Chamber Potting machine comprize with glue tank , mixing system (screw pump),mixing /clean system , control system and so on .
3.1 Glue storage tank
As per glue feature and customer’s process , glue should be preprocessing before metering .
AB component glue through suck back valve and come into mixing tube , like picture. The mixture finally be potting to products . When finished glue potting , the sucking valve can provent glue from dropping immediately to provent glue from dropping to other place.
3.4 Operation Controlling System .
3.4.1 Glue-out amount is pushed out by motor pushing rod metered by controlling the speed of pushing motor.
3.4.2 Adjustable glue-out synchronization , make sure A/B glue flow out of the valve at the same time gel resistance timmer to provent glue from curring .
3.4 Operation Controlling System .
3.4.1 Glue-out amount is pushed out by motor pushing rod metered by controlling the speed of pushing motor.
3.4.2 Adjustable glue-out synchronization , make sure A/B glue flow out of the valve at the same time gel resistance timmer to provent glue from curring .
3.4.3 The machine with gel preventer timmer,when time is arrived setting , the glue will discharge automatically and provent glue cure inside the mixing tube .
3.4.4 Can select signal glue-out quantity function and continuous gluing function to meet up with different processes requirement .
3.4.5 The whole controlling mode use Panasonic PLC control ,MGCS touch sreen devics.
3.4.6 Mornitoring the times of double liquid valve , vacuum pump , metering pumps and display on touch sreen .
3.4.7 E-Stop display the motor , dirver , pressure and with the warning system.
3.4.8 Configure secure interlock mechanism to prevent labor’s wrong operation. The equipment grounding and likely to accumulate static charge of metal device , metal conductive objects are connected to ground , accord with GB50169-2006 <Electric device installation and acceptance specification for construction of grounding device> .
3.4.9 Can be communicatied with MES system .
Fourth : Vacuum Chamber three axis glue potting machine
1、Vacuum Chamber
1.1 Configure security grating toughened glass , observation window, inlet and outlet with safety protection device , to ensure the safety of operators.
1.2 Digital display vacuum degree with time setting function , PLC communicate with glue mixing machine; can work automatically.
2、Vacuum glue dispensing valve
2.1 Vacuum spcial glue valve used for glue potting and prevent glue from dropping .
2.2 Stainless steel design for glue touched parts , rod shaft sealing parts are use original import parts to keep high durability .
2.3 Vacuum valve can be washed via self-cleaning , to provent remained glue inside and caused blocking .
3、Three axis working platform
3.1 Three axis chamber installed on the top , which is curtail the chamber volume effecially and accelerate vacuum speed .
3.2 Touch screen operation , English & Chinese operation version , can record and display different parameter .
3.3Program dot , line , arc , circle and some irregularity products . Glue potting files can be edit on programming or import from CAD. The program memory 99pcs . The touch sreen programming support the whole column , graphical browsing , group editing and other functions.
3.4 Z axis fixed board can be adjusted up and down to adopt different workpieces on different heights , you don’t re-edit the working path , but only adjust the working path when replace the nozzles .
4. Parameter
Runing path
Dot / line /curve/arc
Working range
XYZ： 400mm×400mm×70mm
Speed
XY： 250mm/s Z： 100mm/s
Accuracy
±0.01mm
Vacuum degree
2000Pa
Vacuum time
60s
Power Supply
AC380V 50Hz
Air supply
0.4MPa---0.8MPa
Dimension
1750mm x 1700mm x 1650mm
Sixth : Maintenance Service
1.Seller provide one year warranty period and support free maintenance service during warranty . Software upgrade service is provided for a long life time.
2. In case parts of the machine become broken within the warranty because of non-artificial factors, we send you part replacement free, buyer pay for the shipment. Double-liquid valve should be bought at its cost price.
3.If the parts of the machine become broken past warranty , the parts replacement should be shouldered by buyer.
Seventh： Installation & Train-up:
You can install and operate the machines yourself. If you like you can send the
engineer to come to our factory for train-up; or we can also supply train-up videos,
pictures, drawing and so on. If demanded, our engineer will be sent to your company,
buyer will pay Labor cost , and the travel cost, hotel (accommodation
& food).