Automatic Induction Motor Stator Coil Winding Insertion Machine

Quick Detail:

1.Automatically insert the winding into stator slot.2.This machine is used for induction motor stator.3.The winding/coil and wedge/top cover is inserted simultaneously.4. Simple operation, low noise, fast speed and high automaticity.5. PLC and touch screen control.

Description:

This machine is suitable for inserting coil and wedge into stator by servo system; This type of Stator Winding Inserting Machine can insert coil and wedge or coil and wedge in the mid of slot into stator at a time; wedge feeding is to be done bt stepping motor,and coil and wedge inserting is by servo system; different parameter could be set in human-machine interface; the speed and feeding mode is acquirable according to different slot filling rate and different kind of wire; different size stator production can be achieved by changing tooling; especially apply to micro induction motors such as air conditioner motor, washing machine motor, compression motor, fan motor, generator and pump motor.

Techanical data

Max stator O.D160mmStator I.D20~100mmMax stator stack length120mmSlot number range8~48 slotsMax winding feeding rate80%Appropriate wireCopper wire/Aluminum wirePower source380V/50HzAir source0.5-0.8MPaMachine productivity400pcs/ 8 hoursMachine Dimension1800mm x 650mm x 1700 mmWeightabout 1000Kg

Application:

This machine can insert the winding/coil and the wedge/top cover into the stator slot simultaneously. This machine is used for induction motor stator which meet the specification in the below table.

Competitive advantages:

Simple operation, fast speed and high automation, the wedge and winding is inserted simultaneously. Labor cost saving. PLC and touch screen control.

Machine main function and characteristicl. The machine inserts coil and wedge simultaneously, coil insertion is controlled by servo motor system , and wedge insertion by variable frequency motor.2. It is controlled by HMI, and machine can diagnose breakdown automatically.3. This machine is suitable for Polyester Film wedge roll material with fixed thickness and fixed width (width and thickness dimension is provided by customer)4. The wedge feeding is by stepping motor. feeding length, cutting, forming, inserting slot number could be set.5. Both copper wire and aluminium wire are appliable.6. Production capacity ≤25s/set (exclude the man-hours for auxiliary work)
Main componentsPLC: MitsubishiServo motor:MitsubishiWedge feeding motor: SihaiTouchscreen:TongtaiCylinder: SMCSensor:AutonicsSwitch and Button: SchneiderOther electric parts: Delixi/SchneiderAutomatic Induction Motor Stator Winding Inserting Machine