Automatic Insulating Glass Line Ig Machine for Double Glazing Glass Making Machine

It is avertical insulating glass production line for the manufacture of dual-sealed insulating
glass units with automatic operations. Specifications as follows:
IMain technical parameter:
1.Max Size:2500*3660 mm
2.Min Size: 200*450 mm
3.Thickness of insulating glass unit: 10- 48 mm
4.Glass thickness: 3- 15 mm
5.Electrical connection:3P 415 V/1P+N 240 V50 Hz, 38kW (max) (Can customize)
6.Voltage fluctuations: +10 %to -10 %
7.Electronic control system: Schneider PLC
8.Ambient temperature: Max 40°C
9.Relative air humidity: max. 75 %
10. Roller height:450 ±10 mm
11. Brushes: 3pairs (2 pairs for Low-E)
12. Inclination of vertical support wall: 6degrees
13. Compressed Air supply:0.7MPa
14. Water conductivity:≤30µS/cm
15. Transport speed: 40-45 m/min
16. Washing speed: 0-8m/min
17. Line size: 23000*2800*3500mm
18. Line direction: left right or right left (at your option)IIProduction line consisting of:
1.Input Conveyor
2.Washing-drying Machine
3.Inspecting Conveyor 1&2
4.Assembly Machine
5.Press Machine
6.Tilting Table
PRODUCTION PROCEDURE:
The coating and Low-E automatic distinguish system is installed on the input section
before washing. When coating side is incorrectly put inside, the glass convey will be
automatically stop. On washing section, inverter control of brush for Low-E glass, oil-less
bearing, separate cabinet and water tank for two steps of washing and mist separating
system are applied. Advanced static electricity releasing system is set at exit of washing
section (option).
The first glass after washing-drying and inspecting stop at the assembly machine and
position precisely by X-Y axis. Put spacer frame manually and then the glass stay at
assembly section, which will be move backward after the glass arrive at position. At the
same time the second glass after washing-drying are waiting at the assembly machine for
positioning by guide bar. The panel reset and two pieces of glass are assembled and go
to press. When processing triple glass, the assembly section goes backward again to let
the third glass come in. The roller pushes 3pieces of glass together and convey the IG
units to press machine for pressing.
After pressing, the IG unit is finished with the first seal and will be conveyed to the next
section for second sealing.
The whole glass movement (stop or convey) is automatically controlled by the PLC
system to reach ahigh productivity and flexible control of the production procedure.
1. Input Conveyor
Technical parameter:
H=2815mm; L=3200mm; W=800mm; Weight=500kg
Glass transport height: 450±10mm
2. Glass washing-drying machine
For continuous cleaning and drying of glass plates
Technical parameter:
Glass plate thickness: 3-15 mm (Max 32 at your option)
Brush hair diameter: Common-0.15mm Low-E-0.06mm
operating width:H=3400mm L=2600 mm W=2000 mm
Pneumatic pressure: 0.7MPa
Weight: 2900 kg
•Compact, efficient glass plate washing machine
•Inverter control of the brush rotating speed perfectly protects the high
level Low-E glass.
•Washing speed is adjustable under different temperature
•Roller distance be automatically adjusted according to the thickness of the
glass
•3 pairs of brushes with 2pairs for soft coating Low-E processing
•Maintenance-free, water-proof bearings
•Brush drives, water pumps and air blower are automatically switched-off if
production is interrupted
•Transport in drying zone without areal contact of glass plate in front side
•The main structure is made of stainless steel and all the inside parts are
water-proof material. Drying zone with sound protection
•Environmentally efficient, energy saving design and water-recycle system
•Water and air heater are equipped
•Blower get air from outside with filter recycling system to guarantee aclean
inside condition for the washed glass. Optimized blower apply high pressure
with low power consumption(11kW) ensures the glass is completely dry.
•Easy integration in glass production lines with other equipment
•Water filter equipped for best washing performance and water saving3. Inspecting Conveyor 1&2
For gentle transport of glass plates and insulating glass units
Technical parameter:
H=2980 mm L=3200 mm W=990 mm
Power: 0.4 kWWeight: 1000kg
•Basic design with one drive
•Rollers are safely arranged between steel elements, easily replaced
•Smooth support wall surface without chafing points preventing accidents,easy to keep clean
•Drive of transport rollers by friction for gentle transport and less roller wearing
•Start/stop control of transport by foot switch
•Glass sensing system make every section integrated for ahigh productivity
•With frequency controlled drive4. Assembly Machine
For assembly of two or three pieces of glass into IG unit
Technical parameter:
H=3189 mm L=3600 mm W=1300 mm
Power: 0.4 kWWeight: 900kg
*Basic design with one drive
*This section is specially for attaching the IG spacer and assembly the glass
*X-Y axis accurate spacer positioning and superior quality of final products
*Parameter setting for sealing depth make the operation much easier and less laboring mistake
*Light efficiently installed inside the panel for clear inspection
*frame positioning stopper
*Rollers are safely arranged between steel elements, easily replaced.
*Smooth support wall surface without chafing points preventing accidents, easy to keep clean
*Drive of transport rollers by friction for gentle transport and less roller wearing.
*Glass sensing system make glass stop at the proper section and assembly accurately
*Panel move backside to let moving beam guide second or third glass smoothly and automatically.
*Pneumatic roller help assemble glasses together
*The assembly panel go backward twice automatically when processing triple glass.5. Press machine
For assembling and pressing of insulating glass units
Technical parameter:
H= 3035 mm L= 3300 mm W= 1800 mm
Compressed pressure:0.8MPa
Weight: 3200 Kg
Thickness of IG unit: max. 48 mm (Max 62 at your option)
Max opening for maintenance 700mm
Biggest glass thick for suction: 12mm
Processing dimensions:200x450 mm-2500x3000 mm
Automatic twice press function to process to 3660mm long glass.
•Automatic positioning and pressing of insulating glass units
•Processing and gas filling 3layers of IG units
•Automatically measure the thickness of IG unit
•Central positioning system guarantee amore even pressure on glass and perfect flatness during the long processing life of glass machine
•Press plates can be widely opened for convenient maintenance
•Constant short cycle times, even if processing larger dimensions
•Malfunction information indicated by diagnosis-program by touch screen system
•Hydraulic driving system6.Tilt table
For unload of the IG unit especailly for the big size
Technical parameter:
Roller height vertical: 450±10mm
Working height horizontal: 850 mm
L= 3030mm H=2815mm W= 800mm
•3X125*400mm cylinder support guarantee asmooth and secure tabletilting even with high weight
•Robust frame is ahigh stability
•360°universal roller makes the heavy glass easily moved.FAQ:
1. Are you amanufacturer?
Yes,we have been in providing the professional products in this field more than 20 years.
2. how to install the machine ?
we can intrust the install the machine by vedio, email ,picture.....if large project ,
we can arrange the worker help you to install it in your country .
3. How you pack the products ?
Normally as the export standard packaging or as you required.
4. What is your available port of shipment?
Qingdao port,shanghai,tianjin,guangzhou etc.
5. Is customized available ?
Yes, according to your detailed drawings you provide
6. After Sale Service
24 hours technical support by phone, email or skype (email or skype) .
12 months warranty period.
Our senior engineer is available to travel aboard, help the installation, maintenance and training staff.
By offering this support, we make sure the customer start the business smoothly,
to realize win-win cooperation
7. How long is your delivery time?
Generally single tanks need 15-25 days, for whole plant need 25-60days.
8.Do you have CE and ISO certification?
Yes.
9.What is your terms of payment ?
Free contact for the most suitable machine
Free professional design for each customer especially.
♦L/C, 30% deposit by T/T,70% spare payment L/C.
♦T/T, 30% deposit by T/T,70% spare payment before shipment.
♦Western Union or Paypal.