Product Description
Automatic three-dimensional folding mask machine KN95 N95 medical non woven face mask machine
Automatic three-dimensional folding mask machine KN95 N95 medical non woven face mask machine
Instruction:
1. Equipment overview and compositionThis equipment is a fully automatic production line for N95 series folding masks, which can realize the N95 masks from the raw material cloth roll feed, nose line welding, mask surface welding, automatic body cutting, logo printing, valve hole punching cutting (optional), breathing valve installation (optional), body cutting, earloop Fully automated production from welding, main body forming, main body fusing to blanking of finished products. The equipment will not cause any damage to the filtering performance of raw materials during operation. The filtering effect of N95 masks produced by this equipment can pass the international N95 standard test.The device is mainly composed of the following parts:a. Non-woven fabric roll placement and tension control unit (a total of 6 roll placement devices).b. Automatic cloth deviation correction unit (this is optional).c. Non-woven composite rolling unit:Composed of a rubber roller and a steel roller, the roller pressure can be adjusted by adjusting the spring tension.d. Mask nose clip assembly unit:Including automatic feeding, leveling, cutting, conveying, assembly and ultrasonic welding of coils, the length of the nose clip can be adjusted within the set rangee. Mask surface pattern welding unit:The pattern adopts ultrasonic welding. The ultrasonic welding system is equipped with a cooling system. The pressure of the welding system is adjustable. The ultrasonic working program is controlled by a PLC connected to the host. The main technical parameters of the ultrasonic welding system are: power 2.0KW, frequency 20KHz. Welding or knurling wheels of the system can be operated on the touch screen. It can be opened or locked by controlling the opening and closing of the cylinder, and the compression gap can be adjusted.f. Character printing unit (this item is optional):Equipped with Marken 5200 series dual print head printer (optional), the print head position can be adjusted by adjusting the structure.g. Ear strap assembly unit:Straighten and straighten the earloop by applying a certain tension to the earloop. The length tolerance of the earloop is XX + 1-2.5mm (depending on the customer's drawing). The cut of the earloop is cut flat and there is no fiber left. The ultrasonic welding process is used to achieve the connection with the mask body. The knitted belt is completely welded, no defects such as desoldering, over-welding, and virtual welding. The tensile force after welding is greater than 16N.h. Body cutting and waste discharging unit:According to the designed cutting contour, the body is cut with a group of rolling cutter wheels (the cutter material is made of speed steel), and the pressure of the 10,000 pad wheels is adjustable.i. Breath valve assembly unit (this unit is an optional unit, the unit is not included in the standard configuration):The valve body parts are automatically fed by the vibrating disc, and the batching bin of the vibrating disc has a feedinginterval of more than 1 hour. After the valve body is assembled to the body, the ultrasonic welding process is used for welding. The power of the welding system is 2.0KW, the frequency is 20KHz, and the pressure of the welding system is adjustable.j. Folding forming unit:The position of the molding triangle plate can be adjusted by the adjustment mechanism (up and down, left and right adjustable range is +/- 2mm).k. Nose and forehead welding unit:Welding using ultrasonic welding process, the pressure of the welding system is adjustable.l. Forming and cutting unit:It consists of a rolling cutting wheel and a shim wheel, with adjustable pressure. The cutting material is high-speed steel.m. waste separation unit.n. Control system: Mitsubishi PLC control system in Japan and Taiwan Weinviewtouch screen operating system.
N95 mask machine making respirator mask making machine
Machine Actual Layout(For your reference only)
Functional Description
1. Non-woven fabric coil placed and tension control unit (total 6 group of coil placed device)2. Nose clip welding automatically3. The face mask is embossed and fused4. LOGO printing5.Left earloop welding6. Right earloop welding7. Mask folding and welding8. Mask bod cutting9. Mask finished products unloading10. Waste materials discharge
Automatic three-dimensional folding mask machine KN95 N95 medical non woven face mask machine
N95 Mask Making Machine Layout:
1. The disposable face mask mainly consists of 2 layers of non-woven cloth, 1 layer of velvet spray cloth, 2 straps and 1 nose bridge component.2. All raw materials are provided by coil feeding, and then automatic feeding and combination are realized through multiple automatic mechatronics units, and then ultrasonic welding technology is used to weld three layers of cloth and two straps together to form a complete product.3. The material used for the mechanical device conforms to the production process requirements of the mask product, so that dust, oil and other pollution objects will not be produced in the production process, so as to ensure that the products produced meet the relevant hygiene requirements.
Specification
Compatibility
only one type of N95 mask produced by this machine
Capacity
>40 pcs/min
frame
frame
Aluminium profile
Color
frame
Aluminium Original color
Panel
Green
Input Voltage
AC200V-AC240V, 50HZ
Internal Voltage
24VDC
Air Supply
0.5MP-0.8MP,flux;290L/min
Power
16KW
Using Environment
The temperature is 10-35 degrees, the humidity is 5-35%HR, the ground
load is less than or equal to 500KG/m2, there is no flammable, corrosive
gas, the cleanliness is not less than 100,000 dust-free workshop
Outer Dimension
L14.5M*W9M*H2.2M(For your reference only)
Weight
≤ 4500KG
Warranty
1 year
Warranty
1 year
Standard Components Instruction:
Name
Brand
Remarks
PLC
Mitsubishi
Electric control of main part
Touch Screen(Human-Machine Interface)
Weinview
Operator Interface
Cylinder
Air Tac or smc
Mechanism Braking
Guide Rail
Hiwin SHAC or TBl
Mechanism Sliding
Stepping Motor
Samsr or Lead Shine
Servo motor
Panasonic, Sankyo or Xinje
Adjustable Speed Motor
Taiwan Chenggang
Optical Fiber Sensor
Keyence, Panasonic or Omron
Other Electrical Components
Mainly Japan Omron, partly China Chint or other similar famous brand
The equipment adopts imported famous brand standard components, effectively guarantee the accuracy and stability.
Raw Materials Specification
Raw materials
Outer dia
(mm)
Inner dia
(mm)
Width
(mm)
Thickness
(mm)
Spec
Incoming materials status
Outside Non-woven
MAX 1000
3
258+/-2
0.27
60g/M2
roll
Filter layer non-woven
MAX 1000
3
258+/-2
0.54
70g/M2
roll
Inside non woven
MAX 1000
3
258+/-2
0.27
50g/M2
roll
Nose bridge
customized by
Incoming materials
80
5+/-0.05
09+/-0.02
50KG
/
Earloop
roll/box
/
7.5
standard
NA
roll/box
Nose pad
/
/
/
/
/
/
Breathing valve
/
/
/
/
/
/
Machine Parts Spec:
The finished size of the mask shall refer to the process drawings or samples provided by the customer, and the equipment accessories with directly different product specifications such as ultrasonic welding head, hob and cutting knife shall refer to the above process drawings or samples provided by the customer.
Main Quick-wearing Parts List:
Name
Spec
QTY
Remarks
Tool box
Internation Standard
1 set
Attached with machine shipping
Ultrawelding head
20K
2 pcs
purchase by customer shipping
Cutting knife
Nose clip cutter
1 pcs
Scissor
Earloop scissor
1 pcs
Attached with machine shipping
Automatic three-dimensional folding mask machine KN95 N95 medical non woven face mask machine
Overview:
Humanized design, start to work with material, no material stop. Be equipped with function of fool-proofing，the error will be showed and alarm to operator to troubleshoot when there is machine failure.
Packing & Delivery
Company Profie
After sales service：
Pre - Sales, In-sales, After-sales And Full Service Security SystemAt the beginning of sales, we will have professional sales engineers communicate with patience, know your needs, and select the solution most suitable for you. We customization for your specific needs.We will provide one-year free warranty for equipment with respect to troubles caused by quality upon the time that the equipment reaches the customers.We will also guarantee to cooperate actively for repair and maintenance with respect to troubles not caused by the quality of machine upon the time that the equipment reaches the customers.We guarantee life-long supply of spare parts to truly achieve no trouble for purchase of machines.Guosheng's customer service center is provided with secial maintenance enginerrs to provide service of due arrival and minimize the losses of customers caused by delay in production due to equipment shutdown.Whenever you need help and suggusions during use of Guosheng's products,you are welcomed to call Guosheng service center,and we will spare no efforts to serve you.
COMPANY INFORMATION：
Nantong Guosheng Intelligence Technology Group Co.,Ltd owns Guosheng Machinery, Guosheng Precision Machinery, Guosheng Foudry and Suzhou Zhonggu Electromechanical, Dawei Precision Company. We are specialized in producing the advanced CNC Horizontal Machining Center, CNC Vertical Machining Center, Gantry Machining Center, Horizontal boring-milling machine and Precision sheet metal parts, professional welding parts, high quality casting, CNC EDM Machine tool. Our products can meet the demand from mould industry, energy industry, shipbuilding industry, construction machinery industry, aerospace industry, military project and so on. Guosheng Group is a high-tech enterprise which owns two engineering technology research center, one is provincial level, and another one is city level .We are among of the top 30 in Chinese CNC machine tool industry. And we are also the outstanding private enterprise of Jiangsu province. Now we own a lot of patents and high-tech products.Application Case1.First Flexible Production Line for Vehicle Bridge in ChinaCasing automation Production Line2.Casing automation Production Line3.Engine Cylinder Head Production Line4.Five-Axis linkage Machining5.Precision Parts Processing6.Mold ProcessingWith the strong technical support, precision machining, detection device, well-organized employee team and industry-leading service idea, now Guosheng group has become the long-term partner of a lot of world famous enterprise like : DMG, BOMAG, SANDVIK, TOSHIBA MACHINE, HUSKY, and FOXCONN and so on. Guosheng group acted in obedience to the enterprise sprit: “honest, quality, diligence, innovation.” Our enterprise pursuit is “Contribute to the country, Enterprise Strong”. We will keep on provide the all-around solution and high quality products and fast-action to our clients.
GUO SHENG is professional lathe and machining center manufacturers and suppliers in China, providing bulk products for sale.
Welcome to wholesale high quality lathe and machining center at cheap price from our factory.
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