CNC Angle Lines

Applicable Industry:
The machine is the special equipment used for angle steel punching,marking&shearing in the field of angle steel tower industry.Product Composition:
This machine is mainly composed of transverse conveyor, rotating loading system, infeed conveyor, CNC infeed carriage, punching unit, marking unit, cutting unit, unloading conveyor, as well as hydraulic, electrical and pneumatic systems etc.Product Feature:
1. Adopt CNC technology, servo motor infeeding, with high efficiency, stable workpiece precision. Key hydraulic, pneumatic and electric parts all imported.
2. There are three sets of punch and die on each side which can install three kinds of punches with different diameters, can process all holes once time.
3. Computer with Chinese/English interface, easy operation, and can display the drawing of workpiece.Easy programming,can manual programming and also can use the program generated by lofting software.It can read NC.1 files generated by TEKLA software.
4. CNC infeed carriage is driven by servo motor. The photoelectric encoder feeds back the information. Closed loop control to ensure high positioning precision.
5. All marking, punching and shearingin automatic completeness, all finished angles can be unloaded by pneumatic turnover device so as to lighten the working strength.
6. The control system consists of the host computer, servo motor, PLC, external examination sensors, etc. Just input the dimension of workpiece, the processing will be created. Furthermore, the program can be stored, selected, displayed and communicated as per the workpiece No.
7. Marking unit adopts closed frame with good rigidity.Four groups of character boxes are fixed on the marking unit which can be selected by program.
8. TAPM2020A is single blade shearing, no scraps.TAPM2020 and TAPM2020C is enhanced model, the punching, marking and shearing cylinders are bigger;
9. With avoided shearing functions, so as to process fixed-length angles.With function of self-diagnosisforfailures. Technical Parameter: ModelTBL2020TAPM2020TAPM2020AAngle size(mm)50х50х3~200х200х2063х63х4~200х200х2063х63х4~200х200х20Max. Punching (dia.хthi.) (mm)Φ26х20Φ26х20Φ26х20Punching force(kN)100012001200Marking force(kN)80010301030Shearing force(kN)140021004300Max. length of blank(m)141414Max. length of finished(m)121212Punches per side333Group of Marking letters444Dimension of letter(mm)14x10x1914x10x1914x10x19 CNC axes333Shearing modeDouble bladecuttingDoubleblade cuttingSingleblade cuttingFeeding speed of angle(m/min)606060Programming modeLofting software or instruction programOverall dimensions(mm)≈32000x7000x3000≈32000x7000x3000≈32000x7500x3000Gross Weight of machine(kg)≈16500≈17000≈17500Total power (kW)about 35about 40about 40Working conditions:Working environment:Working temperature:-10ºC ~ 40ºCVoltage:380V, 50Hz, 3 PhaseFluctuation of voltage:±5-10%Air supply:1 MPaProcessing precision (The allowable tolerance):1.Two adjacent hole deviationof the same group ±0.5mm2.Two not adjacent hole deviation of the same group±0.7mm3.Hole deviation of two adjacent group±1mm4.Stadia(Distance from central of hole to edge )±0.7mm
Main Components List:No.NameBrand Main Electric Components1PLC Japan YOKOGAWA2Servo MotorJapan YASKAWA3Servo Driver4Business ComputerChina Lenovo5Photoelectric SwitchAUTONICS6Low-voltage electrical parts(Switches,Pushbutton,
Breaker,Indicator light,Contactor switch and so on)German SIEMENS7Proximity Switch(N.O)AUTONICS8Proximity Switch(N.C)AUTONICS9Power SupplyChina AerospaceMain Hydraulic Components1Hydraulic ValvesItaly ATOS2Vane PumpAmerica DENISONMain Mechanical Components1Linear SlideHIWIN2Ball ScrewHIWINMain Pneumatic Components1Punching UnitPadding Block CylinderJapan SMCor AirTAC2Magnetic SwitchJapan SMCor AirTACIf any part model is upgrade or changed, we promise to use same quality level part to replace it.Spare parts list:NoName MaterialQty.Remark 1Punch head (Ф17.6, Ф21.6, Ф25.6)T10A12Including installed in machine2Cavity die (Ф18.7,Ф19.2,Ф22.7, Ф24.6,Ф26.7,Ф28.6)T10A24Including installed in machine3Upper blade9CrSi2Including installed in machine4Short nether blade9CrSi4Including installed in machine5Long nether blade9CrSi4Including installed in machine6Punching die baseZG457Including installed in machine7Punch head poleT10A7Including installed in machine8Punching screw nut40Cr7Including installed in machine9Upper jawT10A2Including installed in machine10Nether jawT10A2Including installed in machine11Character boxT10A4Including installed in machine12CharacterT10A1setIncluding installed in machine13Proximity switchNormal open1AUTONICS14Proximity switchNormal close1AUTONICS15Photoelectric switch1AUTONICS16Charge nitrogen toolCQJ-161 set17O ring2 sets18Spanner for punch head1Manufacturer made19Spanner2Manufacturer made20Tools with equipment1 set21Springs1 set22Standby paint2 pail1pail for main color and 1pail for warning color23Operation Manual & Attached Illustration2 sets
Packing list:
No.Name & SpecificationQty.Remark Main machine1 Hydraulic pressure station1Electric cabinet1Operation cabinet 1Blank material rack4 pcsOverturn loading rack4 pcsInfeed NC carriage1Loading conveyor18m(4pcs)3 pieces of 4m, 1 piece of 6m Unloading conveyor10.8m(3pcs)3 pieces of 3.6m10Spare parts1 boxRefer to Spare partslist11Spare part list1 set12Operation Manual2 sets13Attachment drawing2 sets14Certificates1 set15Packing list1 set