CIC,havingbeenstartedtheproducingofthepyroprocessingequipmentssince1950s,isoneofthelargestdesigningandmanufacturingenterprisesforpyroprocessingequipmentinChina.ThecompletesetofthepyroprocessingequipmentCICcanprovideincludesthedry,semi-dryandwetprocessedcementrotarykiln,self-returnsodasteamcalciner,metallurgychemicalkiln,environmentaldryerandcooler,and etc,whicharewidelyusedintheindustriesofcementproducing,metallurgy,chemical, environmentprotectingandetc.CIChasafirst-rateteamdedicatedtothepyroprocessingequipmentdeveloping,studyingandtesting, andtheperfectexperimentingandtestingmeasures,excellentmanufacturingequipment andtechnologyforthepyroprocessingequipment.Acompletesystemforthedesigning, manufacturing,installinganddebuggingserviceforpyroprocessingequipmenthasnow beenbuiltuphereatCIC.Recentlyyears,CIChasbeenlearningfromtheworldfamousinternationalcompanies, suchastheDanishFLSmisth,GermanKHDHumboldtandPolysius,andetc,and cooperatingwiththedomesticcementresearchanddesigninstitutesinTianjin,Nanjing, Hefeiandetc.Withalltheseefforts,CIChasdevelopedtheseriesofnewlargedry-processingcementrotarykiln,whicharematchingforthe3000~5000t/dcementproducing line.TheSupplyScopeofthecompletesetincludes:theKilnRearSealingDevice,Supporting Device,Shell,DrivingDevice,SupportingDevicewithShaftRoller,HotKilnHood,and HydraulicSystemforThrustRoller(withoutrefractoryMaterial).TheElectronicControlS ystemisalsoavailableasperthecustomer'srequest.Chemical&metallurgyRotaryKiln1.ApplicationandOperatingPrinciple
ChemicalRotaryKilnisoneofthecommontypesofthepyroprocessingequipmentsfor chemicalclinkerroasting.Asthemostimportantpyroprocessingequipmentfortheroastingofthemineral,ChemicalRotaryKilniswidelyusedintheroastingofthehighalumina bauxiteoreintherefractoryplant,theroastingoftheclinker,aluminumhydroxideand carbonmaterialinthealuminumfactory,themagnetizingroastingoftheleanironorein thesteelandironplantsinmetallurgy,theroastingofthemineralsuchasthechromium oreandetcinthechemicalfactories.
TheSteamCalcinationsKilnforSodiumBicarbonatewithInnerRecyclingofSoda,designedandmanufacturedbyCIC,isthekeyequipmentofdecomposingthewetsodium bicarbonatesentbythefilteringprocessinordertogetsoda,whichisthroughthewayof indirectheatingbysteam.Thiskindofcalcinationskilnhasgreatlysimplifiedtheproducingequipment.Itextremelybenefitsforchanging,expanding,orbuildingthenewplant,also withlowerenergyconsumptionandlesspollution.TheSteamCalcinationsKilnforSodiumBicarbonatewithInnerRecyclingofSoda,designed&manufacturedbyourcompany,with theproductivecapacityof800tonsperdayφ3.2x32meter,isthelargestoneofthesizeinChinafornow.
2.Characteristics
Withtherelativelysimplestructure,theconvenientandreliablecontroloftheproduction procedure,highrunningrate,andhighqualityoftheproducts,theChemicalRotaryKiln hasthefollowingcharacteristics:
1)Shell:madeofthehighqualitycarbonsteeloralloysteel,byautomaticwelding.
SupportingDevice:usingtheadvancedspindlestructure,withtheautomatictemperature measuringdeviceandelectronicheaterunit,andflowsupportingunitforchoosing.
2)ShaftRollerUnit:withthetypeofthemachineryshaftrollerhydraulicthrustrollerandforchoosing,whilethehydraulicthrustrollerisequippedwiththeadvancedhydrauliccontrol system.
3)DrivingUnit:equippedwithasingleordualdriveunit,thecontinuouscurrentdynamoorvariable-frequencyandvariable-speedmotor,ofreliableoperatingandefficientenergysaving.
4)KilnSealDevice:differenttypesofthesealaredesignedtomatchthedesignofthe chemicalrotarykiln,andalltypesarewithgreatsealingeffect.
5)Low-speeddrivingdevice:equipped.TechnicalParametersofSteamCalcinationKilnforSodiumBicarbonatewithinnerrecyclingofSodaSpecificationCapacityDesignPressure(Mpa)DesignTemperature(ºC)WorkPressure(Mpa)WorkTemperature(ºC)mt/dTubeShellTubeShellTubeShellTubeShellφ2.5x274003.53NormalPressure2702003.2NormalPressure238200φ2.8x275203.53NormalPressure2702003.2NormalPressure238200φ3x306603.53NormalPressure2702003.2NormalPressure238200φ3.2x328003.53NormalPressure2702003.2NormalPressure238200
SpecificationHeatExchangeAreaInstallationInclinationMainMotorPowerSpeedRateMainDriveSlowSpeedDriveNetWt.MaxWt.WithFillerProductFeaturesmM2%kwr/minr/minr/minkgkgφ2.5x27≥2500216098070.4198000250000LightSodaAshφ2.8x27≥3100216014806.320.3228000270000LightSodaAshφ3x30≥3600222014805.90.25300800350000LightSodaAshφ3.2x32≥4000231014805.470.26350000395000LightSodaAshMain Parts:
Girth Gear
PInion Shaft
Pinion