China 1800c Tube Furnace with Ultrasonic Bubbler Electrostatic Precipitator for Nano-Particle Format

1800C Tube Furnace with Ultrasonic Bubbler and Electrostatic Precipitator for Nano-Particle Formation - CY-1800X-PGEP
Introduction
CY-1800X-PGEP is a versatile synthetic system designed for nanosturctured oxide materials. Three major modules
(Ultrasonic Enhanced Bubbler, Tube Furnace and Electostatic Precipitator) are employed on three processing steps
including aerosol generation, thermal decomposition and nanopowder collection. Such a system enables advanced
synthetic method that provides control over particle size, morphology, nano/micro structure.
Specification

System StructureAerosol Generation: 2.4MHz Ultrasonic Enhanced Bubbler can "evaporate" catalyst liquid with literally no heat generated. A stainless steel liquid collector connects inline with the ultrasonic bubbler can prevent condensing liquid from streaming into the furnace tube chamber.
Thermal Decomposition: Tube Furnace can be heated upto 1800C maximum. By passing the droplets flux across the temperature and atomosphere regulated firing zone, chemical and physical conversion processes proceed.
Nanopowder Collection: 30KV, 2'' O.D tubular designed electrostatic precipitator can effectively collect nano size particles from the carrier gas flowTube Furnace -
Thermal DecompositionVoltage & PowerSingle Phase, 208V~240V AC, 50/60 Hz(30A breaker required)
Max. 2.5 KWWorking Temperature1750oC continuous
1800 oC Max. < 1 hoursMax. Heating / Cooling Rate5oC / min ( T< 1600oC ); 2oC / min ( T>1600oC ) Heating Zone & Constant Temperature Zone12" total heating zone length
3" ( +/- 1C ) constant heating zoneHeating Elements4 pcs Kanthal 1900ºC grade MoSi2 heating elements, made in SwedenTemperature ControllerPID automatic control via SCR (Silicon Controlled Rectifier) power control with phase angle fired, current limiting resistor.
30 programmable segments for precise control of heating rate, cooling rate and dwell time.
Built-in over temperature alarm and protection allows for operation without attendant.
+/- 1 ºC temperature accuracy.
RS485 Communication Port.Processing TubePremier grade high purity Al2O3 ceramic tube is included for operation @ 1500C~1800C. (I.D: 44mm x OD: 50 mm x 1200 mm length). Attention: carrier gas flow rate should be strictly controlled @ 100SCCM or less.
Mullite tube (I.D: 44mm x OD: 50 mm x 1398 mm length) is included for continuous operation upto 1500C. Benefits from its high thermoshock resistivity, it can endure a max. carrier gas flow rate @ 200SCCM.Sealing Flanges
& FittingsLeft sealing flange with 1/4'' feedthrough, needle valve and mechanical pressure gauge. A 1/4'' O.D x 17'' L alumina tube is inserted to the main chamber. It can deliver the aerosol to the hot zone directly.
Right KF50 quick disconnect flange provides direct coupling for the electrostatic precipitator. Water cooling feature can be added with additional fee applied.Aerosol GenerationUtrasonic Enhanced Bubbler110VAC, 2.4 MHz Utrasonic Generator
Fluoropolymer coated liquid containtor and Fluoropolymer sealing gaskets
external Fluoropolymer optical sensor and valve for keeping the liquid level to the correct height and preventing damage to the nebulizing element, should the unit run dry.
Ultrasonic power programmable,0~100%, 5% increment.
304 Stainless Steel T-piece (1.5'' sanitary fitting) with 1/4'' tube fitting adaptors enables the use of carrier gases.Mass Flow ControllerA MFC is employed to control the carrier gas flow rate. It is very important that the gas flow must be controlled <100SCCM in order to minimize the thermoshock impact on the furnace tube. Condensing Liquid Collector316 stainless steel made container, 150ml
Two SS needle valves with 1/4" Tube Fittings
The cap is attached to the body with quick disconnect clamp. This allows easy removal of components for cleaningNanopowder CollectionHigh Voltage Supply208~240VAC Single Phase, 15W max.
Digital Voltmeter and Current meter, 30KV, 0.5mA max.
Output voltage and current can be set by using knobs on the front panel and read from the digital display
Constant current/Constant Voltage mode of operation
Built-in Arc Protection CircuitTubular Electrostatic PrecipitatorNegative charged circular mesh plate and Positive charged 1'' O.D x 170mmL Al tube collector are built into a transparent 2'' O.D x 450mm L quartz tube
The use of KF50 quick clamp and flange enables the quick coupling to the furnace processing tube
Adjustable balance supports keep the collector leveled with the furnace tubeWarrantyOne year limited manufacture warranty with life time support

Zhengzhou CY Scientific Instrument Co., Ltd is mainly engaged in the research and development, design, manufacturing and sales of equipment used in scientific researches. Independence and innovation is the company's tenet.Our main products include: tube furnace, muffle furnace, plasma cleaner, vacuum furnace, atmosphere furnace,CVD system and customized lab equipment.Welcome you come to visit us.
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