China 200L High Shear Emulsifier Homogenizer Mixing Machine Vacuum Emulsifying Mixer

I. equipment introduction

Vacuum emulsifier is mainly composed of emulsifier, vacuum system, lifting system, electrical control system, etc.


APPLICATIN
The equipment is mainly used in daily chemical care products, biomedicine, food industry, coating ink, nano materials, petrochemical industry, printing and dyeing auxiliaries, paper industry, pesticide and chemical fertilizer, plastic rubber, power electronics, other fine chemicals, etc., especially for material emulsification configuration with high matrix viscosity and solid content.

II. Equipment features

★ the company produces various types of vacuum emulsification, in which the homogenization system is divided into upper homogenization, lower homogenization, internal and external circulation, and the mixing system is divided into single-phase mixing, two-way mixing and spiral mixing; and it can customize various qualified and high-quality products according to customer requirements;

★ frequency converter is used for speed regulation of mixing, which can meet the production requirements of different processes;

★ homogeneous structure of German technology, with imported double face mechanical seal effect

★ vacuum defoaming makes the materials meet the aseptic requirements, and vacuum suction is used, especially for powder materials to avoid dust flying;

★ the lifting device can be selected for the main pot cover, which is convenient for cleaning and has more significant cleaning effect. The pot body can be selected for dumping;

★ the pot body is composed of three layers of stainless steel imported plate welding, and the tank body and pipeline are mirror polished, fully in line with GMP requirements;

★ according to the process requirements, the tank body can heat and cool the materials, and the heating methods mainly include steam and electric heating;

★ in order to ensure the requirements of the whole customer, the electrical appliances can be imported configuration, which can completely meet the international standards.
Main pot
Method Specification Remarks 1Stirring method 1.one way scraping agitator blade ,power 3 KW,speed 0-63r/min frequency control scrap wall material :polytetrafluoroethylene2.bottom homogenizer power 5.5 KW, speed 0-2880r/min Frequency control 2Sealing process Machinery sealing 3Opening way of main potHydraulic lifting .power 1.5 kw 4Discharge materialBottom Pneumatic valve or manual shake down 5Temperature shows resistance thermometer(less than140ºC) 6Clean method Spray cleaning 7Pressure and vaccumVacuum gage ,max -0.08Mpa 8Heating cooling methodElectric heating inlet ,water cooling outlet 9Main technique 1.working pressure of jacket 0.1Mpa 2.design volume 230L 3.working volume 200L 10Material 1.contact material all is 316L,thickness 4mmInside polishing 2.jacket SUS304,thicnkess 3mmInsulation temperature :aluminum fiber cotton3.out shell pot material SUS304,thickness 3mmOutside polishing11Polishing processMore than 300m on polishing 12Weight 1400kgs 13Main pot Size 2250mmx2700mmx2050mm-2850mmCan be adjust according customized 14Others The parts contact material all is imported 316l ss 15VOLTAGE380V/60Hz

Oil pot
NO.Method Specification remarks1Stirring method Up stirring,power 0.75KW,speed 1440r/min 2Boil pot open Half open cover, pot cover can be removed and fixed 3Discharge methodBottom Ss ball valve discharge 4Temperature showsresistance thermometer(less than140ºC) 5Main technique 1.electric Or steam heating,working pressure≤0.1Mpa 2.max working 100L 6 Material 1.inside pot 316L, thickness 3mmInner polishing2.jacket materailSUS304,thickness 3mmInsulation temperature :aluminum fiber cotton3.outside materail SUS304,thickness 3mmOutside polishing7Polishing More than 300m polishing result
water pot
NO.Method Specification Remarks 1Stirring methodUp stirring ,power 0.75kw, speed 1440r/min 2Boil pot open Half open cover, pot cover can be removed and fixed 3Discharge methodBottom Ss ball valve discharge 4Temperature showsresistance thermometer(less than140ºC) 5Main technique 1.electric heating,working pressure≤0.1Mpa 2.working volume 130L 6Material 1.inside pot 316L, thickness 3mmInner polishing2.jacket materailSUS304,thickness 3mmInsulation temperature :aluminum fiber cotton3.outside materail SUS304,thickness 3mmOutside polishing7Polishing More than 300m polishing result Assemble mixed platform
Name parts Specification Remarks 1Stand hold and platform Ss304 stand hold ,decorative pattern ss sheet 2Emulsifying pot Include inlet outlet ,manhole,thermometer ,material filter, spice bucket etc 3Pipe Contact materail pipe all 316l ss 4Electric control cabinet Hand Plate with button push control main pot and water oil pot
Power consumption
Name SpecificationRemark200Lemusifying pot 1.framed scraping wall paddle 3KW 2.homogenizer 5.5KW,bottom homogenizer
3 lifting power 1.5kw
100L oil potPulwheel propeller,0.75KW 130Lwater potPulwheel propeller , 0.75KW Vacuum pump 2.35KW Water circulation

FAQ

1. Is your company a manufacturer or trading company?

A1: We are a professional manufacturer, specializing in designing and manufacturing whole set of equipment for daily chemical, pharmaceutical and chemical industry, and we also supply heat ex-changer, LNG vehicle cylinders, as well as related technical service.

2. Where is your company? How can I get there?

A2: We are in Gaoyou City, Jiangsu Province, China. It takes about 4 hours By car or bus from Shanghai Airport, and High speed train rail way station will be put in use at the end of 2020, which will be helpful to shorten the time to Shanghai.

3.What is your quality control procedure?

A3: We strictly follow ISO9001 QC procedure and we have got the TUV and ISO certificates. Moreover, before shipment, we carry out tests and inspections for each machine. Customers can also come for supervising.

4.What are your core business?

A4: We are a specializing in designing and manufacturing whole set of equipment for daily chemical, pharmaceutical and chemical industry, and we also supply heat exchanger, LNG vehicle cylinders, as well as related technical service.

5.How long is your lead time if I place order?

A5: Usually no longer than 30 days.

6.What is your payment term?

A6: 30% advance payment against PO, 70% balance after testing and before shipment. We accept LC at sight, TT, PayPal, etc.

7.What is your warranty? And how is your after-sales service?

A7: We offer one-year warranty. During this warranty, if there is any part with issue due to machine itself and isn't caused by improper operation, we will provide new spare part at our cost. Furthermore, we provide lifelong after-sales services for our machines and we supply spare parts with cost prices for future maintenance/repairs.