China 3000 Kg H PET Bottle Hot Washing Recycling Line

Big Capacity PET Bottle Washing Line (Bottle to Bottle Grade, Fiber grade)
Input Capacity: 3000kg/h
BoReTech PET bottle recycling line is used to recycle big capacity and stable quality post-consumer PET bottles to rPET flakes.
We have exported more than 170 sets of PET bottle washing lines over the world.

Products Feature:
Greater capacity - Greater than 6t/hr input capacity of PET bottle recycling system with full automation and intelligentialize.
Water-saving - provide wastewater treatment, recycling 1-ton flakes only need 0.5t water
Bottle to fiber integration -put into waste bottles and get high-quality recycled fiber, reasonable process, and smart applications can reduce manpower and make sure the quality of fiber.
Products Feature:
1. Solutions for diversification of PET bottle bales;
2. Automatic de-baling technology, reduces labor, a strong bale breaking ability for high-density PET bottle bales;
3. Patent technology for PVC label removal;
4. Patented Pre-washing and hot washing process to ensure the cleanliness of rPET flakes;
5. Integrated technology and capability for automatic sorting machine and PET bottle recycling line;
6. The hot washing process reduces impurities content to achieve food-grade index;
7. Stable and reliable quality of rPET flakes, online inspection to ensure the stability of rPET flakes;
8. Completed online water recycling treatment system for pre-washing, hot-washing and rinsing.
9. Low operation breakdown, production management guidance service for the customer;
Process Flowchart
De-baling - Dry Trommel - metal Separation - Label Separation - Bottle Pre-washing - Automatic Sorting - Manual Sorting - Wet Grinding - Hot Flotation - Friction - Continuous Rinsing - Drying - Dust Removal - metal Separation - Automatic Flakes Sorting - Packing
Food Grade PET Bottle Recycling System Introduction
The food-grade PET bottle recycling line is mainly used for PET bottle-to-bottle project (FDA Approval), which recycles post-consumer PET bottles into rPET flakes. The regenerative PET flakes conform to the quality index requirements of downstream food packaging and are used for bottle blowing and packaging which can directly contact food after pelletizing and SSP processes in the late stage.
The food-grade PET bottle recycling process is more complicated than normal PET recycling, and the requirement for equipment and the quality of the final rPET flakes are more strict. At the same time, the owner is required for higher factory management and advanced production knowhow. BoReTech food-grade washing line has higher automation to avoid human errors. Ultra-cleaning of PET bottles and flakes, efficient blending, and an online inspection system to ensure that the output of recycled PET flakes meets the standard of food-grade PET bottle-to-bottle process (FDA Approval). Meanwhile, the BoReTech food-grade PET bottle recycling system process is optimized according to the post-consumer PET bottle condition from different countries with the economic cost, less space occupation, and the most advanced process technology to meet the variety of downstream production applications. With more than 20 years of experience in PET bottle recycling production, BoReTech provides online production and process guidance to customers.
BoReTech PET bottle recycling system adopts a SCADA system combined with a PLC controller, which can display parameter data of each unit and single equipment intuitively and effectively, and at the same time the system can record all production data, and it has combined the remote communication technology to allow communication between customers and BoReTech engineers by the internet and give them real-time guidance. BoReTech can assist customers with practical production management, data analysis, and equipment daily maintenance. In addition, the entire PET bottle system is equipped with an optical bottle sorter and flake sorter, which greatly reduces the investment of labor and improves production efficiency, thereby truly achieves a highly automated and clean recycling system.
PET bottle bales are sorted, crushed, and washed by the food-grade PET bottle washing line, and finally generated high-quality rPET flakes. A number of well-known customers of BoReTech have obtained FDA approval of rPET flakes and supply these PET flakes to downstream brand beverage manufacturers.
BoReTech analyses post-consumer PET bottles from various countries and is developing a short (compact)-process PET bottle recycling system for these post-consumer PET bottles in specific countries and regions. The developing system integrates multiple functions of a single machine and greatly reduces space occupation and investment. rPET flakes recycled by compact line can also meet the requirement of the food-grade application and micro-denier filament grade applications. It will be launched at the end of 2020.
BoReTech provides equipment and engineering service of PET bottle-to-bottle plant, More details please refer to BoReTech website
Estimated Plant Parameters--Food Grade
Capacity (kg/h)Required Area (m²)Installation Power (kW)Steam Consumption (kg/h)Compressed air (m²/min)Water consumption(m³/hr)Manpower5006003002801.50.75 15008006007003.52.2553000120090013006.54.576000300010002300129119000450016003200201416
Estimated Plant Parameters -Fiber Grade
Capacity(kg/h)Installation power (kW)Required area (m²)Steam Consumption(kg/h)Compressed Air (m²/min)Water Consumption(m³/hr)Manpower5001708002000.50.758150040012007000.52.25123000600180013000.74.518600090028002300193090001400420032001.51440
MAIN Equipment

Inspection& Packing & Loading
BoReTech will pack the Goods into containers reasonably and under international standards and requirements applicable to the packaging of goods of this type. like Film, Wooded Case, Regular Seaworthy Packing, Ect.
Final Product - rPET Flakes

PET Flakes Quality Standard Reference Table (Food Grade)

Moisture(%)<1Label (ppm)<15PVC(ppm)<30Inorganic Compounds (ppm)<10Glue (ppm)<10PH7.5±0.5PP/PE (ppm)<15Total Impurity (ppm)<100metal (ppm)<10Flakes Size (mm)12mm
PET Flakes Quality Standard Reference Table (Fiber Grade)

Moisture(%)≤1.5Label (ppm)≤30PVC(ppm)≤100metal (ppm)<10Glue (ppm)≤30PP/PE (ppm)<15Flakes Size (mm)12Total Impurity (ppm)≤ 200
1,pre-sale support:
Normally we suggest you paint our standard color , but we can supply customization paint service by paid.
2,after-sale service:
Warranty:1 year for machinery,6 months for electrical.
For mechanical parts, our guarantee duration is 12 months. If the part is broken within this period, we will send the spare parts immediately to the client for repairing.
3,technical support:
Normally, we send our engineer(s) to supervise the installation and commissioning. The buyer need to prepare the operation staff to implement it. BORETECH is able to send mechanical engineer, electrical engineer and operation engineer. The operation engineer is to help the buyer's labors to know how to operate the washing line and get the best efficiency.
Boretech is one of the major supplier of PET bottle recycling system in Asia . We uses the around 30 years of fiber making and bottle recycling experiences to manufacture PET Bottle recycling machine and configure Pelletizing line, Polyester Staple Fiber line, POY line and Bottle to Bottle Line. At present, we have supplied about 170 sets plant for more than 30 countries.Our customers in the US, Japan, EU manufacture food grade rPET resin for such well-known brand owner's such as Coca Cola, Niagara Bottling, Nestle, etc.
Boretech can help our customers to make right configuration of the machinery, and find the right position in the industries. The most important value is that we can help our customers to minimize the learning cost and to avoid making any mistake during investment.
FAQ
Q: How do you assistant to install the machine on the worksite?
A: Normally, we send our engineer(s) to supervise the installation and commissioning. The buyer needs to prepare the operation staff to implement it. BoReTec is able to send mechanical engineers, electrical engineers, and operating engineers. The operation engineer is to help the buyer's labors to know how to operate the washing line and get the best efficiency.
Q: How far is your factory from Shanghai?
A: It takes 1~1.5 hours from Shanghai airport to Boretech according to the traffic situation.
Q: Can I order a machine in the assigned color?
A: Yes, we can print color customized by paid.
Q: What is the delivery of the line?
A: 3~4 months after receipt of the down payment and L/C, and will be affected by the order in store.