China 5 star hotel supplier natural latex Mattress with luxury top knitted cotton cover

Product Details

Model

GQ818

Cover

Knit Cotton

Internal materials

Latex

Memory foam

Spring

Independent pocket spring

OEM / ODM

Customize Service is Available

These five specifications above are general.

We can customize for you, not only sizes, but also any other colour, pattern, material, cover, logo and so on to meet all your requirements.

Details

Process

Step 1, The Cover

The process begins with raw textiles. These are woven into what will become the top piece of fabric for the mattress cover.

Step 2, Cover Side Panels

A separate, but similar machine, weaves together the the side panel pieces. They are woven in a single sheet and cut, effectively creating about a dozen side panels at a time from a single roll.

Step 3, Master Tailors

once the cover pieces have been woven together by machines master tailors sew the pieces together.

Step 4, Complete Top Cover

This is what a mattress top cover looks like. The thinner pieces of material hanging off the side of the cover will be used to sew the side panels together with the other assembly of the mattress.

Step 5, Support Foam

Massive blocks of foam, about 5 feet high, are sent through the slicing machine. It measure the foam and slices the appropriate size off. The foam then travels down the line to the next step.

Step 6, Convoluted Foam Core

Next up on the foam line is the convoluted foam machine. It has rows of spinning teeth that cut the foam into 2 equal sections and carve in the convoluted channels. These foam channels allow for better deep compression support and breathability in the foam, improving cooling.

Step 7, Final Foam Cores

This is the end of the line with the completed convoluted support foam. Not pictured is the machine that applies a thin layer of glue., after the glue is applied this particular mattress needs two foam layers stacked on top of each other. The machine at the very end here presses these layers together, ensuring they stay bonded permanently.

Step 8, Foam Slicer

once the foam cores are completed they are sent to the cutting station. This machine cuts any excess from the foam, ensuring it is sized appropriately for the mattress it’s going into. Even with an insanely sharp blade and something as easy to cut as foam, the blades must be replaced every 4 weeks due to the sheer volume of cutting.

Step 9, Sewing Everything Together

One of the most skilled positions on the factory floor are the workers who sew the completed cover and side panels together within the foam structure. There is very little room for error. Massive industrial sewing machines rotate around the perimeter of the mattress (they sit on a rail type of a system).

Step 10, Compressed for Shipping

once the mattresses are completely assembled they are sent to the 1 of 4 roll packing machines. The simpler machines cost $125,000. This advanced roll packer is $400,000 and compresses the mattress both on the sides and top before final vacuum sealing it. This allows a King mattress to fix into a 19 x 19 x 45 inch box.

That's it !

Our mattresses are exported by sea to various countries.

Manufacturer

Welcome to Visit Our Factory

Nice to meet you! We are a production and tech oriented enterprise. Our production plants are located in Foshan City—the hinterland of the Pearl River Delta, Chongqing City—along the Yangtze River and Chengdu city. Since our beginnings in 2000, over 30 marketing network offline stores spread to numerous regions across China, characterized by providing OEM and ODM services. So far, we have evolved from a fledgling startup to an entity with an annual turnover of $10 million as a result of a creative and diligent team. Until this year, we have cooperated with many trading companies for export. And we plan to move the market abroad and officially launched the business plan on Alibaba.We sincerely solicit distributors worldwide to join us! Let's pursue greater success together! Prospect the future, we will just as since toward the principle of management that the ground takes orders" take technique as the core and take quantity as to guarantee", have a foothold domestic, face to the international market, head forward to a new journey !

Annual Conference

In recent years, the turnover of our company has been increased significantly. A great appreciation for all our employees will be held at the end of every year.

Exhibition of New Arrival

Every item of our new product is created by top designer. Its style is most desirable to customers.

Giant Factory and Large Warehouse

We have many advanced equipment and large warehouses to ensure providing high quality and huge supply of our products

Production of Pocket Spring

Slicing Foam and Latex

Piles for Loading

Certificates

OEKO-TEX® Standard 100

Global Organic Latex Standard (GOLS)
Issued by Control Union Certifications.

Test Report

Issued by China National Quality Supervision and Testing Center for Furniture.

ISO9001
Detailed Technical documents

Polymer content
Relation between natural rubber (NR) and synthetic rubber (SBR)
Ash contentEtc...

Main Products

Why Choose Us

1、We own professional one-step factory production equipment, so that to ensure a stable and efficient production line and outstanding quality.

2、As a serious giant manufacturer, we are capable of offering you competitive prices. Mutual benefit and win-win result is what we both pursue so long as we create long-term business relationship.

3、OEM and ODM both are available. Customize service is provided in any size, colour, style and so on to meet all your requirements.

4、Good material and superb craft make our products high quality and elegant appearance all the time.

FAQ

1. Are you a trading company or a manufacturer?We are a serious giant manufacture that mainly focus producing compressed mattresses for export.

2. Can you provide customize service?Of course. Kindly inform our sales of your detailed requirements.

3. Can you provide samples?Yes. We are very glad to send you samples for showing you the high quality of our products, and fast delivery promised asap after receiving your payment.

4. Where is your factory?Block D, Yumiao Chang, Jiujiang Town, Nanhai District, Foshan City, Guangdong Province, 528200, China