China 5t H Hot Filling Fruit Juice Production Line

Descriptions of hot filling fruit juice production line

This fruit juice production line produce several types of fruit juice beverage, i.e. orange juice, apple juice, pear juice, grape juice, straw berry juice and so on.

This fruit juice production line raw milk can be juice concentrate or juice powder, sugar, stabilizer and flavors etc. The procedure method can be blending-UHT sterilizer-homogenizer-hot filling-cooling tunnel-pacakge and so on.

End product package of this fruit juice production line can be plastic pouches, plastic cups, plastic bottles, glass bottles, roof top box etc. For this fruit juice production line according to different end product and package type, the production technology is differently designed, but commonly include the following steps.

Photos of hot filling fruit juice production line

Equipment list of hot filling fruit juice production lineFlow No.NameSizeBrief specificationAHot water generating systemA-1Hot water tankV=2000LSUS304, PU insulation, cone cover, sealed manhole, digital show thermometer, air vent, overflow pipe, anti-eddy plate, adjustable legs, thickness of tank wall is 3mm, outer 2mm, glas tube level indicatorA-2Hot water pumpQ=5T/HSUS304, pump lift 24m, hard alloy mechanical sealA-3Plate heaterQ=5T/HSUS304, use A3 supporter, cladding with stainless steel, use steam for heating, hot water, one stage, hasp type gasket sealedA-4Temperature control systemQ=5T/HGermany Burkert steam regulating valves, UK Spirax Sarco steam reducing valve, Germany temperature sensor, pneumatic two position and three way valves are made in ChinaBSugar and glue melting and mixing systemB-1High speed emulsification tankV=1000LSUS304, double layer with PU insulation, high speed mixer mounted from top to bottom, the speed is 2900rpm, CIP cleaning balls, adjustable legs, breath valve, inside with graduationB-2High speed mixing tankV=1000LSUS304, double layer with PU insulation, quadrate shape,high speed mixer mounted from top to bottom, the speed is 2900rpm, CIP cleaning balls, adjustable legs, breath valve, inside with graduationB-3CIP return pumpQ=20T/HSUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polishedB-4Milk pumpQ=10T/HSUS304, pump lift 36m, hard alloy mechanical seal, inner shell mirror polishedB-5Platform for mixing material SUS304, stainless steel stairs and handrail, stainless steel checkered plate on surface, 3500*1000*1000mmB-6Duplex filterQ=10T/HSUS304, tube type, 100mB-7Plate coolerQ=10T/HSUS304, A3 supporter, one stage, cool by tower water, hasp type gasket sealedCJuice concentrate blending systemC-1Vertical type screw pumpQ=2T/HFood sanitary grade, manual adjustableC-2Blending tankV=6000LSUS304, single layer, top off-center vertical agitator 36rpm, airtight manhole, conical head, CIP spraying ball, glass tube level indicator, breather valve, supporters with adjustable feetC-3Milk pumpQ=10T/HSUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polishedC-4CIP return pumpQ=20T/HSUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polishedC-5Duplex filterQ=10T/HSUS304, tube type, 100mDPasteurizer, degassor and homogenizer systemD-1 ~ 7Tubular sterilizerQ=6T/HMilk enter at ( 25~30 °C) - degass at ( 70 °C) - homogeninze at ( 65 °C) - sterilization at 137 °C hold for 15s - discharge at ( 85-92 °C), product return at 30-40 °C, fully controlled by PLC, with frequency inverter, this machine used for hot fillingD-2DegassorQ=6T/HFully auto controled, include pressure transmitter and water ring type vacuum pumpD-3HomogenizerQ=6T/HWorking pressure 25MPa, include frequency inverter and liquid pressure control, starting boxEPET hot filling systemE-1Equipments before PET hot fillingQ=6T/HInclude bottle blowing machine, air delivery duct, vial distributing machine, capper, cap cleaning belt etc.E-2PET filling machineQ=6T/H12000P/H, hot fillingE-3Processing system after fillingQ=6T/HInclude turning over sterilization chain, spraying tunnel, labeling, blow drier, package etc.FSemi-automatic CIP systemF-1 ~ 7Semi-automatic CIP system3x1500LGermany Burkert temperature auto control system, heating by tube, acid/alkali concentrate adding system, plastic buket 80Lx2, SUS304, semi-automatic, one lineF-8CIP return pumpQ=10T/HSUS304, pump head 36mGInstallation partG-1Installation Include stainless steel and carbon steel pipes and fittings, electric installation material etc.