China 7000kg H Used Plastic Recycling Production Line

7000KG/H Used Plastic Recycling Production Line
Global growth of plastic consumer goods is projected to increase significantly over the next decade, especially in markets where waste-management systems are only just emerging. Without any action, it is predictable that the ocean could contain one ton of plastic for every three tons of fish by 2025, an unimaginable outcome.
Fortunately, this severe situation is changing and improving. Existing consumer plastics processing technology can give almost all used plastics a new life. By using recycled plastic material, the consumption of energy is 10 times less than virgin plastic and emission of CO2 is 30-50% lower, which effectively reduce the pollution.
PET bottle recycling system is used to recycle from PET bottles bales to PET flakes, which with big capacity from 500 kg/h to 9000 kg/h.This process of washing and crushing is consist of different function units. The final product rPET flakes has a stable quality and various grade applications, especially for PSF ,POY manufacturer with big capacity. Recent year, BoReTech develop new technology, rPET can be achieved Bottle-to Bottle grade application with FDA approval.
Compare with fiber grade PET bottle recycling, bottle grade recycling has higher quality requirement and processing design. In recent years, BoReTech focuses on R&D of large-scale PET bottle recycling system and washing technology always at the forefront of the market. At present, BoReTech washing line is the only one in Asia which can be used for food grade bottle-to-bottle project. It has been successfully applied to customer projects which supply food grade chips to Coca-Cola and Danone. With ability of waste water treatment engineering, pipeline engineering and automatic control, BoReTech can completely fulfill the plant establishment demand.

Estimated Plant Parameters Input Capacity
(kg/h)Required Area
(m2)Installed Power
(Kw)Required Water
(kg/h)Required Steam
(kg/h)Requied Compressed Air(m3/min)Manpower150015006002.257003.55300020009004.513006.576000300010009230012119000450016001432002016
Production Consumprion Table-Average Energy Consumption per ton FlakesCapacity
(kg/h)Electricity Consumption
(KWh)Steam
(kg)Washing Detergent
(kg)Water Consumption
(ton)1500170550121.53000160500121.56000150450121.59000145400101.5The above parameters are calculated based on the standard contiguartion;PET bottle material composition and factory management level will affect actual consumption.Water consumption parameters are calculated based on using wastewater reuse system.
- Food grade PET bottle washing line supplier in Asia;
- Greater capacity - Greater than 6t/hr input capacity of PET bottle recycling system with full automation and intelligentialize;
- Water saving -provide waste water treatment to decrease water consumption to be lower than 1 liter for each ton of PET flake;
-Optional Functional Unit for your choice:
1.Automatic Detergent Dosing System:In-line real-time monitoring,save manpower.
2.online Water Saving System:Save water consumption.
3.PET Fines Purification:High speed centrifugation,multi-step separation,capacity:500 KG/H.
4.Tntegrated Automation:Monitor all machine running statuses and conditions,
fix any equipment problem in a timely manner and enhances plant safety and control stability.
Standard Process Flowchart for Your Reference (Process as per layout based on customer's factory and rPET flakes applications demand)

Section introduction of PET bottle washing line
De-baling unit adopts weighing-connected feeding device by high automation technology and break up bottle bales and remove mixed metal. The special knife structure can avoid any unexpected mechanical clogging.

Sieving unit including dry trommel, disk screener and metal removal device to separate some big impurities such as mud, sands and metals from PET bottles and flakes. Meanwhile, through digital technology likes metal detector, pipe-type metal separator, metals can be separated automatically by flapping device to reduce inline manpower. Besides, belt-type metal separator can reach the same function.
This label separation unit is mainly designed for heat shrinkage label removal.
Label separation unit from BoReTech has two types. One consists of patented label scrapping machine and label blowing machine which wind-force is adjustable. When facing limited space, the new design of compact label remover is also a good choice to scrap heat shrinkage labels and separate them by one machine.
The primary features of this process are the automated water circulation system, continuous feeding and washing. This system uses special designed inner structure to cause friction for PET bottles inside the machine to remove most of adhesive labels, and uses the high-temperature chemical water to remove dirt, sands, glues, rubbers, metal and other impurities on the surface of bottles.
Secondary washing of PET flakes after crushing is very important. Floatation unit separates PO& PP/PE caps which density is below 1 by using water as the separation media. This unit is comprised by floatation washing and packing silo. It's good to remove caps, rings to keep flakes with stable quality. And impurities of final products can be reduced to 100 ppm or even to 50 ppm.
De-watering process is running by high-speed mechanical centrifugal force, the moisture content of the flakes will be reduced to be less than 1%. If the heat-exchange air drying is supplemented later, the moisture rate of the flakes will be further reduced to be less than 0.7%.
1,pre-sale support:
Normally we suggest you paint our standard color , but we can supply customization paint service by paid.
2,after-sale service:
Warranty:1 year for machinery,6 months for electrical.
For mechanical parts, our guarantee duration is 12 months. If the part is broken within this period, we will send the spare parts immediately to the client for repairing.
3,technical support:
Normally, we send our engineer(s) to supervise the installation and commissioning. The buyer need to prepare the operation staff to implement it. BORETECH is able to send mechanical engineer, electrical engineer and operation engineer. The operation engineer is to help the buyer's labors to know how to operate the washing line and get the best efficiency.
Boretech is one of the major supplier of PET bottle recycling system in Asia . We uses the around 30 years of fiber making and bottle recycling experiences to manufacture PET Bottle recycling machine and configure Pelletizing line, Polyester Staple Fiber line, POY line and Bottle to Bottle Line. At present, we have supplied about 170 sets plant for more than 30 countries.Our customers in the US, Japan, EU manufacture food grade rPET resin for such well-known brand owner's such as Coca Cola, Niagara Bottling, Nestle, etc.
Boretech can help our customers to make right configuration of the machinery, and find the right position in the industries. The most important value is that we can help our customers to minimize the learning cost and to avoid making any mistake during investment.
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FAQ
Q:How do you assistant to install the machine on worksite?
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Q:What do you guarantee on China local brand for bearing and gearbox?
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Q:Can I use machine with different color?
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Q:What about packaging and transshipment?
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Q:What is the delivery of the line?
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Q: How far is your factory from Shanghai?