China Aluminium Extrusion Profile Handling System

1.Product Description

No.Technical introductionPhotos for reference1Length:50+12m
Width:10 m
Distance from press center line to stretcher center line: to be definedDistance from stretcher center to finish saw center: to be defined Max sizing length:8000mm
Belt width: 80mm
Total installation power: 110kw
Compressed air: 1.5m3/h
U type layout
Equip with double puller
2Air cooling system
Above the lead-out table
Structure : centrifugal fan+air duct
Power:7.5kw/set
Quantity:3 sets,each zone is 5.5m, 16.5m in total.
Cooling fans under the lead-out table:
Pls refer to the specification of puller Lead-out table
The lead-out table specification is introduced in puller technical data Run out table
Structure:the run out table can by up/down for profiles pass to belt system.
Platen size:¢70x¢50x500mm
Roller distance:250--250--400mm
Hydraulic up/down Belt No.1
Structure:the belt can be dismounted independently from others.
Belt span:900mm
Belt width:80mm
Belt thickness:10mm
Felt material:temperature resistance 500ºC felt
Motor power:3 KW
20 sets of cooling fan installed under the belt. Belt No.2
Structure :Each belt can be changed independently, easy for maintenance.The belts can go forward and backward.
Belt span:900mm
Belt width:80mm
Belt thickness:10mm
Felt material:temperature resistance 500ºC felt
Motor power:3 KW
20 sets of cooling fan installed under the belt. Belt No.3
Structure : Each belt can be changed independently, easy for maintenance.The belts can go forward and backward.
Belt span:900mm
Belt width:80mm
Belt thickness:10mm
Felt material:temperature resistance 280ºC felt
Motor power:2.2 KW
The stretching belt can be extracted out automatically according to movable stretcher position, controlled by pneumatic cylinders under the belts. 80 T Stretcher (1 man operated)
Structure: reverse installed hydraulic cylinder
Stretching length:
Max :50m
Min: 6m
Max opening width:280mm
Oil cylinder diameter: ¢250
Oil cylinder travel: 1000mm
Motor power: 18.5 Kw
Railway: made of big square and steel plate.
Hydraulic controlled clamping
The stretching head is able to rotate
Stretching in percentage or in length model available.
The movable head is motorized, drive on gear-rack mounted onto the railway. It can be fixed to the track at any position. The gear is able to bear max stretching force.
Both stretching head and moveable head equip with auxiliary loading chains, used to transfer the profiles into stretcher.
Monitoring system
In order to realize the semi-automatic change of work mode (only one operator), the system installed a camera in the moving head to control the position of the product into the clamp.
By viewing the screen on the fixed head, the operator can move profiles to suitable stretching position.
Belt No.4 & Belt No. 5
Structure : Each belt can be changed independently, easy for maintenance.The belts can go forward and backward.
Belt span:900mm
Belt width:80mm
Belt thickness:10mm
Felt material:temperature resistance 180ºC felt
Motor power:4 KW
Saw rollers
Structure:Folded plate lift type
Roller dimensions:¢66x¢50x1000mm
Roller span:250--250--400mm
Felt material:temperature resistance 180ºC felt
Power system:5 sets, frequency controlled
Motor power:0.75kw/set
Hydraulic up/down
2.Company Introduction
Jiangsu Giant Ally Imp.&Exp.Co., Ltd., one important subsidiary of Giansun Group, specializes in Research & Development and manufacture of hot extrusion die and fittings for copper and aluminium profiles enterprises. Main products include: all sorts of extrusion dies with diameter up to φ1100, rigid alloy-inserted hot extrusion dies and cold-punching moulds. The annual production capability of aluminium extrusion die is nearly 45,000 sets and that of the latter two is 6,000 sets respectively.
Our company has the honor to receive ISO9001: 2,008 international quality management system authentications, thus guaranteeing high quality of products.