China Aluminium Foundry Service Custom Made Aluminum Enclosure Pressure Die Casting

is a precision casting method that uses high pressure to force molten metal into a metal mold with complex shapes. In 1964, the Japan Die Casting Association defined die casting as "a casting method that presses molten alloy into a precision mold at a high temperature, and mass-produces high precision and excellent casting surface in a short time." The United States calls die casting as Die Casting, while the United Kingdom calls die casting as , and the Japanese term that is most familiar to the general industry in China is called die casting. Castings manufactured by die casting are called die castings. Die casting is a metal casting process, which is characterized by applying high pressure to the molten metal using the cavity of the mold. Molds are usually made of higher-strength alloys.
This process is somewhat similar to injection molding. Most die castings are iron-free, such as zinc, copper, aluminum, magnesium, lead, tin, and lead-tin alloys and their alloys. Depending on the type of die casting, a cold chamber die casting machine or a hot chamber die casting machine is required. The cost of casting equipment and molds is high, so the die casting process is generally only used for mass production of a large number of products. Manufacturing die-cast parts is relatively easy, which generally only requires four main steps, and the individual cost increment is very low. Die casting is particularly suitable for manufacturing a large number of small and medium-sized castings, so die casting is the most widely used one among various casting processes. Compared with other casting technologies, the die-casting surface is flatter and has higher dimensional consistency. based on the traditional die-casting process, several improved processes were born, including a non-porous die-casting process that reduces casting defects and eliminates pores. It is mainly used for processing zinc, which can reduce waste and increase the yield of direct injection process. There are also new die-casting processes such as the precision die-casting technology and semi-solid die-casting invented by General Dynamics.

We are custom casting aluminum parts based on your drawing or sample. aluminum parts for vehicle, agriculture machine, construction machine, transportation equipment, Valve and Pump system. E.g. Engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve, valve housing ,Fitting , flange, wheel, flywheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.

Item Name

General Products

Application/Service Area

metal Parts Solution for Vehicle, Agriculture machine, Construction Machine,

transportation equipment, Valve and Pump system, Agriculture machine

metal Parts, engine bracket, truck chassis bracket, gear box , gear housing ,

gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe,

hydraulic valve, valve housing ,Fitting , flange, wheel, fly wheel,

oil pump housing, starter housing, coolant pump housing, transmission

shaft , transmission gear, sprocket, chains etc.

Main blank Process for Aluminum Casting

Die Casting, Permanent Molding /Gravity Casting, Low Pressure Casting,

High Pressure Casting/Sand Casting, Extrusion Casting etc.

Blanks Tolerance -Casting Tolerance

CT4-6 for Permanent Molding, Die Casting, CT 9-11 for Sand Casting

Applicable Material for casting

A356.0/ZL101,GAlSi7Mg (3.2371.61)/AlSi7Mg/, A-S7G, Al Si Alloy, Al Cu Alloy ZL201 Al Mg Alloy ZL301,ZL302,

Al Zn Alloy ZL401Zn Alloy Zamak 3, Zamak 5, Zamak 7, Zamak 2

Or according to customer requirements

Casting Blank Size /Dimensions

2 mm-1500mm / 0.08inch-60inch , or according to customer requirements

Casting Blank Weight

Range from 0.01kg-50kg

Applicable Machining Process

CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/

Broaching/Reaming /Grinding/Honing and etc.

Machining Tolerance

From 0.005mm-0.01mm-0.1mm

Machined Surface Quality

Ra 0.8-Ra3.2 according to customer requirement

Applicable Heat Treatment

T5~T6

Applicable Finish Surface Treatment

Shot/sand blast, polishing, Primer Painting , Powder coating, ED- Coating,

Finish Painting, Anodize (White or Black Color)

MOQ

For aluminum casting : 200pcs

For Machining: 50pcs

Lead Time

45days from the receipt date of deposit for Aluminium Foundry Service Custom Made Aluminum Enclosure Pressure Die casting

contact us

FAQ:
1.What's the advantage of your factory compared to other manufacturing enterprises in China?
1.1We are a professional manufacturer with over 15 years' export experience for provide customers with manufacturing feasibility suggestions and customize products based on drawings.
1.2 ISO9001, SGS certificate
1.3 Have strong Mould and QC Department
1.4 Our salesman understands technical drawings very well, so it is convenient to communicate with your technology.

2. How can I get some samples?

If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost, and the charge will be deducted from the payment for formal order.

3. Can you make casting according to our drawing?

Yes, we can make casting according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied, the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.

4. Can you make casting based on our samples?

Yes, we can make measurement based on your samples to make drawings for tooling making.

5. What's your quality control device in house?

We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of casting.