China Apply to Rg JIS DVI Foaming Wire-Physical Foam Extrusion Machine

Apply to RG/JIS/DVI Foaming Wire-Physical Foam Extrusion Machine
Company Profile:
Dongguan Newtopp Electrical Machinery Co.,ltd is a professional enterprise which is specializing in wire and cable equipment R&D, design and manufacture. It locates in manufacture centre Humen Town, Dongguan city. With continuous improvement of production technical level and constantly increasing R&D force, it makes the process and performance of wire and cable gradually perfect and exllent. A member of indicators keep advanced level the cable equipment business line that enjoy highly reputation from widely customer and professional visitors. Dongguan Newtopp Electrical Machinery Co.,ltd is National High-Tech Enterprise, it passed the ISO9001 and ISO14001 certificate as well. The dometic market is mature for Dongguan Newtopp Electrical Machinery Co.,ltd, here are so many famous customers cooperate with this company, such as: Copartner, Linoya, Tronixin, TTGC, ph, Best, LTK, Desan, Broad, APBG, Maxcable, Ce-link, Choseal, Nistar, Taiyo etc. Also, the company develop the international market, have cooperate with Turkey, Karea, Vietnam, Italy, Malaysia, Indian etc countries.


NO.1 Power Cable , Building wire production process(300-800 high speed bunching machine-70-120mm insulation extruder-Cantilever single twisting machine-120-150mm jacket sheath extruder) as below:

A. 300-800 high speed bunching machine(1.5 square milimeter-16 square milimeter)
Equipment modelsXJ-300AXJ-500AXJ-630AXJ-800ATwisting usageit is applied to the twisting of above seven pcs of bare copper wires, tinned wires, silver jacketed wires and enameled wires,double twisting for core wires.Single wire dia(mm)φ0.08~φ0.28φ0.10~φ0.64φ0.15~φ1.04φ0.2~φ1.7Stranding section area (square milimeter)0.035~0.45 square milimeter0.05~2.5mm20.5~6mm21.0~16mm2Core wire single wire diaφ0.25~φ0.8mmφ0.75~φ1.5mmφ1.0~φ3.0mmφ1.0~φ4.0mmCore wire stranding outer diaφ0.5~φ1.6mmφ1.5~φ3.0mmφ2.0~φ6.0mmφ2.0~φ8.0mmPitch(mm)4.5-17.5(10 kinds)5.82-53.73(34 kinds)11.48-100(36 kinds)19.8-200(30 kinds)Direction of layOptional for right or leftOuter dia*bore*outer widthφ300*φ30*160Φ400*φ56*300
φ500*φ70*320φ630*φ80*360φ800*φ80*600Max rotating speed3000(6000/twist)2200(4400/twist)1600(3200/twist)1200(2400/twist)Main motor power3.7KW5.5KW7.5KW11KWInverter power3.7KW5.5KW7.5KW11KWtension control method(Mechanism friction)protectionMachine will automatically brake when wire inside and outside is broken, the machine will automatically stop when the preset length is arrived.Brake modeElectromagnetic brakeTraversing method,Rolling ring drive units, winding pitch and breadth are adjustableoperation modePush-button controlDimension (L*W*H)2300*1000*11502800*1280*13003280*1600*16003600*1850*180
B. 70-120mm insulation extruder
Equipment modelXJ-70XJ-80XJ-90XJ-120Usage:Power Wire/ computer wire/ building wire/data wire/ high frequency wire insulation/jacket sheath extrusionWire specification1.5-12mm2-20mm3-25mm10-50mmExtrusion materialPVC/SRPVC/LHNF/PE/PP/PU etcScrew parameterL/D ratio:26:1, compression ratio: 2.7-3.2, Screw material:38CrMoAIA, Vacuum heating treatment, Surface Grinding Polishing chromium platingTemperature control segments (body+head)5+35+36+36+3Power40HP50HP60HP100HPThe highest output140KG/H180KG/H240KG/H360KG/HThe highest wire speed400M/min300M/min250M/min180m/minMovable water tankExtension type movable tank, movable lenth is 300mm, over length 1.5m with single segment water dryer. Or as requirementLength of U type cooling tank7.5M7.5M10M15MAccumulate wheel parameter(11+10 grooves)250300400500Capstan power5HP7.5HP7.5HP15HPpay off typeHow may shafts, active with moter and passive without moter just as requestTake up TypeAs request
C. Cantilever single twisting machine
Equipment modelXJ-630XJ-800XJ-1000XJ1250UsagePower cable, computer cable, building cable, data/high frequency cable muiti group twistingWire specification0.6-3.0mm0.6-5.0mm1.0-8mm3-10mmTwisted OD15mm20mm25mm30mmpitch rangeSet pitch on touch screen:20-250mm. PLC control, pitch is stable when it is accelerate and decelerateRotate speedMAX900RPMMAX800RPMMAX600RPMMAX400RPMPower(Motor+differential mechanism)15HP20HP25HP40HPTaping typeSingle-head gorizontal type high speed centering taping device+ double head longitudinal taping deviceTaping tensionAdopt Magnetic Clutch+PLC automatic caculation. Taping tension keep constant from start to the end, need not adjustment.Take upMovable shaft type take up, No damage during the traversing process, traversing space and distance can be set freely according to the wire specification
D. 120-150mm jacket sheath extruder (bigger machine can be made also)
Equipemnt modelXJ120XJ150Pay off typebig shaftbig shaftBobbin size1600-20002500-3150Screw diameter120150L/D of screw26:126:1Extrusion capacity360kg/h600kg/hPower100HP150HPWire specification10-50mm60-120mmcooling tanksingle layer u typeSingle layer U-typeCapstan power15HP20HPHighest wire speed180m/min100m/minTake up typeBig shaftBig shaft

NO.2 Lan Cable CAT5, CAT5E, CAT6, CAT6A, CAT7 Production Process(50+35 core wire extruder -Core wire pair twisting-Total twisting machine-Jacket sheath extruder machine-Coiling machine) as below:
A. 50+35 core wire extruder
50+35 core wire extruderExtruder material: PVC/PE/SRPVCWire specification:AWG30-AWG24,0.8-2.8The highest wire speed:1000m/min Semi-auto take up(depends on wire dia);Use for high-speed insulation extrusion for PVC/PE/secondary colour wire and Lan cable(CAT5, CAT5E, CAT6, CAT6A, CAT7) insulation extruderOperating Direction:left or right is allowed (For example:if the take up direction is right, it will call"right hand machine" when face electric box.);Dosage of air-pressure:18m³/HrScrew parameter: L/D ratio:26:1, compression ratio: 2.7-3.2, Screw material:38CrMoAIA, Vacuum heating treatment, Surface Grinding Polishing chromium platingPay off type: as requestTake up type: as requestCentre-height:1000mm;ø50mm extruder host+35mm stripping extruderVoltage:Three-phase 410V-450 50HZ or as request
B.Core wire pair twisting
Type A pair twisting machine: XJ-500B double twisting machine with active pay off for CAT5/CAT5E cable
Equipment modelsXJ-500B double twisting machineTwisting usageit apply for CAT5/CAT5E core wire pair twistingThe max.size of wire-receiving bobbin (outer diameterxtotal length)φ500x314Max core wire diameter Φ0.5-1.2mmLay pitch(mm)5.8~ 54.53( can adjustable by customer's need);Direction of intertwist:"S"for left,"Z"for rightRotation speed of intertwist bow(r/min)2500RPM(5000 twist)Material of intertwist bow:spring steel beltMotor4KW, frequency-envarying speed controlWire-receiving stretch force structureMagnetic power clutchThe up-and-down structure of wire-receiving wheel:manual or electricial-hydraulic typeElectrical control typePLCElectrical control operation interfacestandard electric accessoriesachine outside shape size(mm)2560x1350x1400Net weight of machine(kg)2000Main bearingNskPay off:Active pay off with motors, double shafts without back-twist
Type B pair twisting machine: XJ-500C triple twisting machine for CAT5/CAT5E/cat6 cable
Equipment modelTriple twisting machine XJ-500CUsageLan cable cat5, cat5e, cat6Rotation speedMax2000 RPM (6000 twist)Wire specification diameter0.8-1.7mmFinished OD1.5-3.5mmTwisting pitch5-50mm, adjustablePitch tolerance+-2%Pitch settingServo electronic pitch, direct set on the touch screenBacktwisting rate0-100%Twisting directionS/ZTension range0.6-3KGTnesion displayDigital tension displayerPay off & take up tensionStable active rail tensionPay off & take up bobbin diameter500mmTwist bow motor10HP motor with frequency converterTake up motor1/2HP gear motor driving with frenquency converterTriple pitches design, 1.5 times speed than traditional double twisting machine when it is with 33% back twisting rateServo electronic pitch, touch screen setting, PLC controller, accuracy within +-2%Active take up, tension stable from empty to full reel
Type C pair twisting machine: XJ-500D active back twist pay off+XJ-500B double twisting machine
Equipment ModelXJ-500D active back twist pay offEquipment ModelXJ-500B double twisting machineMax rotate speed1000RPMWire diameter3.1mmWire diameter0.4-1.5mmPitch range6-54.7mm as requestPay off bobbin diameter500mmMax rotate speed2500RPM/MAXTension range1-20NMax wire speed120M/minPay off speed0-120M/minPay off tensionControlled by tension slider rod feedbackBack tiwst rate0-50%Take up tensionMagnetic powder cluth, bobbin diameter auto trackingBack tiwst driving motor4KWLift bobbinautomatic lift by pay-off motor and take up hydraulic pressurePay off motor0.75KWBobbin diameter500mmLift bobbin motor0.75KWMain bearingJanpan NSKUsage: Apply for Lan cable specially, such as CAT5/CAT5E/CAT6/CAT6A/CAT7 and so on data cable back twist and pair twistingFeature: Back twist before pair twisting and reduce wire damaged during twisting process, XJ-500D active back twist pay off and XJ-500B double shafts pair twisting machine are linkage working.

C.Total twisting machine: XJ-630-1250mm Cantilever type single twisting machine
Equipment modelXJ-630XJ-800XJ-1000XJ1250UsagePower cable, computer cable, building cable, data/high frequency cable/Lan cable cat5, cat6, cat7 muiti group twistingWire specification0.6-3.0mm0.6-5.0mm1.0-8mm3-10mmTwisted OD15mm20mm25mm30mmpitch rangeSet pitch on touch screen:20-250mm. PLC control, pitch is stable when it is accelerate and decelerateRotate speedMAX900RPMMAX800RPMMAX600RPMMAX400RPMPower(Motor+differential mechanism)15HP20HP25HP40HPTaping typeSingle-head gorizontal type high speed centering taping device+ double head longitudinal taping deviceTaping tensionAdopt Magnetic Clutch+PLC automatic caculation. Taping tension keep constant from start to the end, need not adjustment.Take upMovable shaft type take up, No damage during the traversing process, traversing space and distance can be set freely according to the wire specification
U-UTP do not need taping, but U-FTP/F-UTP/S-STP/F-FTP need taping and the taping machine as below:
Model4 longitudinal taping machine for each pair tapingModel1 longitudinal taping machine for total/fully taping PowerActive power taping,1/2 gear motor+converter, stable tension Taping tensionMagnetic powder clutch control tensionoLongitudinal aluminum foil tapeFull power put aluminum foil, tension can be adjustedSuitable materialAluminum foil tape etc
D. Jacket sheath extruder machine:XJ-70-90mm jacket sheath extruder machine
quipment modelXJ-70XJ-80XJ-90Usage:Power Wire/ computer wire/ building wire/data wire/ high frequency wire insulation/ Lan cable jacket sheath extrusionWire specification1.5-12mm2-20mm3-25mmExtrusion materialPVC/SRPVC/LHNF/PE/PP/PU etcScrew parameterL/D ratio:26:1, compression ratio: 2.7-3.2, Screw material:38CrMoAIA, Vacuum heating treatment, Surface Grinding Polishing chromium platingTemperature control segments (body+head)5+35+36+3Power40HP50HP60HPThe highest output140KG/H180KG/H240KG/HThe highest wire speed400M/min300M/min250M/minMovable water tankExtension type movable tank, movable lenth is 300mm, over length 1.5m with single segment water dryer. Or as requirementLength of U type cooling tank7.5M7.5M10MAccumulate wheel parameter(11+10 grooves)250300400Capstan power5HP7.5HP7.5HPpay off typeIn order to do not stop machine and change the bobbin, it can use 2 shafts active pay off with motor, and equip the accumulator to usePrinter machineComputer-controued inkjet machineTake up TypeAs request
E. Coiling machine
1. linkage with jacket sheath extruder machine2. Lan cable coiling length normally is 1000 feet (305 meter)3. Coiling with special shape "8"
More cable production line such as data/high frequecy cable USB3.0/3.1, HDMI, DVI, SATA etc, please kindly contact the below information:

Dongguan NewTopp Electric Machinery Co. Ltd
Tel :+86 0769-82653998 / Fax:+86 0769-85340833/85475593
Mob: 008615014812036

Web Site: http://dgnewtopp.en.made-in-china.com/ http://dgnewtopp.en.made-in-china.com
Add: No.286 Huaide Road, Humen town, Dongguan City, Guangdong provinc

We are looking forward to hearing from you, dear friend!