China Automatic 3 5 7 Corrugated Cardboard Making Machine Line Corrugated Elbow Forming Machine Carton Box Manufacturer

Automatic 3 5 7 Corrugated Cardboard Making Machine Line, Corrugated Elbow Forming Machine Carton Box Manufacturer
Device Configuration
No.
Name of machine
Unit
Qty
Notes
1
Hydraulic mill roll stand
set
5
Hydraulic swing arm, hydraulic clamping, deviation adjustment, alignment, expansion type clip head, six point through air disc pneumatic tension.
Chart
Set
10
Length of lead rail: 4510mm,The chart is 10mm medium plate welded.
2
Surfacer paper preheater
Set
2
Roller d=600mm,including pressure certificate. Wrap angle 60°-270° electrical adjustment.
3
Core paper preheater
Set
2
Roller d=600mm,including pressure certificate. Wrap angle 60°-270° electrical adjustment.
4
Adsorption single facer
Set
2
Corrugated main roller d=320mm,52CrMo alloy steel. Separate transmission case, cardan joint driving.
5
Tri preheater
Set
1
Roller d=600mm,including pressure certificate. Wrap angle 60°-270° electrical adjustment.
6
Double coating machine
Set
1
The coating roller diameter is d=240mm. Engraved with 25 lines of pit type texture. Separate frequency conversion notor driving, PLC control and digital display of the coating glue quantity.
7
Overbridge
Set
1
Adsorption tension and electric rectifying.
8
Double facer
Set
1
14 pieces of heating board in the drying section, 4 meters of the cooling section. Equipped with hydraulic scending and descending device of the pressure roll. Compression gravity pressure roll in the heating section. The transmission department is gear transmitted. Oil lubrication.
9
High speed thin blade slitter scorer
Set
1
Electric scending and descending. Electric rectifying. 5 knives 8 lines. The blade is made of tungsten alloy steel.
10
Computerized straight blade cut off
Set
1
Servo motor control straight knife structure. Germany Kebi servo controller to for the motor motition. Contactor is Eview brand made in Taiwan. Clear 10.4 inch display screen.
11
Right angle stacker
Set
1
Electrical adjustment of the paper dimension. pneumatic control of the horizontal paper vonveying.
12
Glue kitchen
Set
1
Pipes are on client's own arrangement. The glue kitchen inclues the carrier tank, main body tank, storage tank, glue transmitting pump and glue returning pump.
13
Gas system
Set
1
Including 1 set of 0.6m³ storage tank. The air pump is on client's own arrangement.
14
Steam system
Set
1
Boiler and pipes are on client's own arrangement.
15
Electric control box
Set
1
The operation is simple and covenient. The speed display box has the display of each unit, unit calling and sudden stop function. The main relay is CHNT or DELIXI brand.
Machine Specification
1, Max width: 1800mm
2, Design speed: 120m/min
3, Economic speed 100m/m
Notes: The testing cardboard for line speed should meet the below requirements ( The machine surface temperature shouldn't below 172ºC )
a, the base paper degree shouldn't below B degree
b, the base paper moisture content: 11%±2%
c, the surface paper: 100-250g/m2
d, the core paper: 100--250g/m2
e, the corrugated paper: 100-200g/m2
4, The flute combination is A, C, B, E ( or under customer's choice )
5, Steam
a, steam quantity 2500-3000Kg/Hr
b, max pressure: 1.2Mpa
c, normal pressure: 0.8-1.1Mpa
6, Electric: 380V 50Hz3 phase 4 lines
7, Total power: 150KW ( approxmately ), Actural power: 150KW ( approxmately in max speed 8,Equipment area: 60mx10mx5m ( the layout drawing sheet is the standard length )
9, The paper output direction: It depends on the customer's workshop if the transmission on the left or right.
10, Applicability: A, B, C base paper
Hydraulic Mill Reel Stand
1, Reel Stand driven by hydraulic
2, Kraft paper range
Width:Max:1900mm Min:900mm
Diameter:Max: d=1400mm Min:d=350mm
3, Max load-bearing: 2500kg (One side)
4, Main roller dia.:d=219mm
5, Pneumatic Source Pressure(Mpa):0.4---0.8Mpa
6, Power: 3100V 50Hz
Spec of hydraulic system:
1, Working Pressure(Mpa):16---18Mpa
2, Hydraulic Cylinder Range(Lift/Down):d=100x440mm
3, Hydraulic Cylinder Range(Clamp/Loosen):d=63x700mm
4, Hydraulic Station Motor Power:4KW Short Time(S2) Working Type Nominal voltage:3100V 50Hz
5, Hydraulic Station Electromagnetic Valve Working Power:220V 50 Hz
Trolley, rail
Spare part list:
Name
Model
Quantity
Button+
XB2BA21C
1 set
Button
XB2BA42C
1 set
Brake decompression valve
GR2000
1 set
RG-600 Surface/core paper preheater
1, Working width: 1800mm
2, Preheating roll diameter: d=600mm Wrap angle adjusting range: 60°-270°
Wrap angle roll diameter: d=85mmx2
3, Steam temperature: 150-200ºCSteam pressure: 0.8-1.3Mpa
4, Power source: 380V 50Hz
5, Motor power: 250W Short time(S2)working model
SF-320S Adsorption Type Single Facer
1, working width:1800mm
2, operation direction is under customer's choice
3, design speed 80m/min, economic speed 60m/min
4, temperature160-200ºC
5, gas source 0.4-0.9Mpa
6, power 72KW( 18 pcs qtz pipex4KW/pc )
7, flute type UV or UVV
Roll's parameters
1, Corrugating roll diameter: d=320mm
2, Pressure roll diameter: d=324mm
3, Coating roll diameter: d=215mm
4, Preheater diameter: d=320mm
DF Overbridge
1, Working width: 1800mm
2, Operation direction: left or right ( according to the customer's factory )
3, The top height: 4700mm
4, Working speed: 100m/min
Roller's diameter parameters:
1, Paper roller and tension roller diameter: d=130mm
Conveyor roller diameter: d=180mm
2, Active tension roller diameter: d=85mm
Paper passing roller and guiding roller diameter:d=111mm
3,Paper towing shaft diameter: d=110mm
RG-600 3 ply preheater
1, Working width: 1800mm
2, Preheating roll diameter: d=600mm Wrap angle adjusting range: 60°-270°
Wrap angle roll diameter: d=85mm
3, Steam temperature: 150-200ºCSteam pressure: 0.8-1.3Mpa
4, Power source: 380V 50Hz
5, Motor power: 250W Short time(S2)working mode
GM-C Heavy type double coating machine
1, Max effect width:1800mm
2, Operation direction:left or right set(Acording to client's factory situation)
3, Max economic speed:200m/min
4, Preheaters temperature range: 150-200ºC Steam pressure: 1.12-1.3Mpa
5, Gas resource prssure: 0.4-0.9Mpa
Roller's diemeter parameters:
1, Coating roller's diameter: d=269mm
Glue shaping roller's diameter: d=140mm
2, Lower preheating roller's diameter: d=402mm
Upper preheating roller's diameter: d=374mm
3, Cardbaord passing roller's diameter: d=110mm
Spare parts list:
Name
Model
Quantity
Scratching board
Felt
2
Synchronous belt
800mmx8Mx30 mm
1
Button
XB2BA21C,XB2BA42C
1 each
SM-S Double facer
1, Max effect width:1800mm
2, Operation direction:left or right set(According to client's factory situation)
3, Max economic speed:120m/min
4, Temperature request: 160-200ºCSteam pressure: 0.8-1.3Mpa
5, Gas resource prssure: 0.6-0.9Mpa
6, Cool shaping length: 6 meters Heating plate: 14 pcs
7, Hydraulic system pressure: 6---8Mpa
Motor and electric appliance parameters:
1, The main driving motor power: 37KW
380V 50Hz continuous (S1) working mode
2, Hydraulic station motor power: 2.2KW
380V 50Hz continuous (S1) working mode
ZQS Thin blade slitter scorer
Structure characteristics:
1, Overcome the conventional double knife slitter scorer's disadvantage that collaps the cardboard when cutting. The cutting boards is smooth. The quality has improved significantly.
2, The whole machine can be moved horizontally. Cycloid reducer adjustment. Dragon skeleton type. Electric scending and descending.
3, The slitting knife and scorring knife is conveniently adjusted. Error is ±0.5mm. Equipped with auto sharpening device which can be set time sharpening and intermittent sharpening.
4, This machine adopts 5 knives and 8 lines. The blade is made of tungsten alloy steel. Using life is above 3 million m run.
NC-100 Computerized Cut Off
1,Max effect width:1800mm
2,Operation direction:left or right set(Acording to client's factory situation)
3,Max economic speed:120m/min
4,Machine device:NC straight blade cutter
5,Min cutting lenth:500mm
6,Max cutting lenth:9999mm
7,Cutting precision:constant speed:±1mm,no constant speed:±2mm
Roller's diemeter parameters:
1,Centre to centre spacing of the upper and lower knife roller:d=216mm
Dynamic balance treatment of the knife roller
2,Diemeter of the front lower conveying roller :d=156mm
Dynamic balance treatment
3,Diemeter of the rear lower conveying roller:d=156mm
Dynamic balance treatment
4,Diemeter of the front upper paper pressing roller:d=70mm
5,Diemeter of the rear upper paper pressing roller:d=70mm
Note:All of the rollers has been grinded and chomium plated(excluding the upper and lower knife roller)
DMT Right angle stacker
1, Max working width: 1800mm
2, Operation direction: left or right( according to customer's factory )
3, Max working speed: 80m/min
4, Max piling lenth: 3000mm
5, Max piling height: 200mm
ZJZ Glue kitchen
1, Horizontal main glue mixer1set
2, Adhesive glue mixer 1set
3, Store glue mixer 1 set
4, Heavy type tri-ply glue machine coating bucket 1 set
5, Heavy type tri-ply glue machine glue return bucket 1 set
6, Single facer coating bucket2 sets
7, Single facer glue return bucket2 sets
8, Glue conveying pump 4 sets
Glue bucket diameter parameters:
1, Horizontal main glue mixer: 1250mmx1000mmx900mm
2, Adhensive glue mixer diameter: d=800mmx900mm
3, Heavy type tri-ply glue machine coating bucket diameter: d=800mmx1000mm
Single facer coating bucket: d=800mmx1000mm
4, Glue store bucket diameter: d=1200mmx1200mm
ZQ Steam system
1, Steam consumption: 3-4T/h
2, Suitable boiler: 4t/h
3, Suitable boiler pressure: 1.25MpaPipe inside temperature: 170-200ºC
NC-80 Computerrised cut off working interface
1, Electric control system: The main speed adjustment deparment adopts electromagnetic speed adjustment motor. The speed display control box equipped with the speed display of each machine, machine calling & sharp stop functions.
2, The electrical components are the famous brand like CHNT or DELIXI.
3, The cabinet surface is electrostatic spray paint, wearable and beautiful.
Contact Us:
Company: Zhengzhou Zomagtc Co.Ltd
Contact person:Ellen