China Automatic 3 5 7 Layer Corrugated Paperboard Carton Production Line

Automatic 3/5/7 Layer Corrugated Paperboard Carton Production Line

Corrugated Cardboard Production line

Cardboard manufacturing machines, Packaging Machinery, Package Machinery, Packaging Corrugated Machine, Package Corrugated Machine, Complete carton box production line, Packing machinery, Packing machine
Usage and feature:
The assembly line for automated mass production, can produce good national standard corrugated cardboard, high efficiency, good quality board to take centralized control, easy operation, easy maintenance, safety and reliability, greatly reduced the labor intensity. The production line using the latest international energy-saving way to provide high temperature heat source Daore You to machine than the steam heating energy savings above 60%, significantly reducing power consumption, effectively reduced the cost of production, is the ideal product for today's economy and medium-sized carton factory.
1. The total length of integral machine is 68 meters.
2. Total Power is 150KW.
3. Shaftless holder: Double arms for exclusively up and down.
4. Laminator: Adopt electromagnetic adjusting motor
5. Two roller gluer: Use on glossy paper in the bottom two layers of adhesive roller guide
6. Dryer: Total length 10 meters, consists of 14 pieces of heating board. Pneumatic device, separate automatically when power off
7. Molding Part: Including 27 pairs of molding shaft
8. Slitter: Select common knife or thin knife according to customer's request, highly automatic and easy operation
9. Cutting machine: Into the computer and mechanical single-pole single-pole total of four optional means for customers to choose.
10. Boiler (self), coal consumption 120 kg / hr
Hydraulic mill roll stand
Structural Features:The structure is double rotary shafts with four arms; support two paper roll on both arms at the same time, could load or unload paper mill rolls non-stop.Hydraulic control the paper roll upward or downward, left shift or right shift, tighten or loosen, centering.Brake adjusting by ventilating disc-type pneumatic brake system. (3point)Equipped with twin-stage springiness chucks, size: 3/4 inch
Technical parameter:Control type: full hydraulicWorking width: 800-2200mmOne-side load diameter: ¢350-¢1500mmOne-side load weight: 3500KGprincipal axis diameter: ¢270mmWorking power requirement: 380V 50HZ
Hydraulic control system:Working pressure: 16-18MpaCylinder working area(upward or downward): ¢100x440mmCylinder working area(left shift or right shift, tighten or loosen): ¢63X1300mmHydraulic station power: 4KWMagnetic valve electric require: 380V 50HZ
Preheater
Structural Features: Preheater cylinder according with the first class national pressure vessel standard, and provide pressure vessel certificate and inspection certificate.Surface of each cylinder is well grinding and plated chrome, smooth, durable.Electric adjusting the wrapping angle, the preheating area is adjustable, range is 265oWrapping angle adjusting by twin-stage reduction gear, with self-locking functionThe seal head of the cylinder is discal type.
Technical parameter:Max working width: 2200mmPreheater cylinder: ¢900mm Rotary shaft: ¢110mmX2Steam temperature: 150-200 oCsteam pressure : 0.8-1.3MpaWorking power: 380V 50HZMotor power: 250WFingerless single facer
Structural Features:Paper feeding: fingerless vacuum suction, with high pressure powerful draught fan. With silencer, air supply and electric control focus on the same operation counters, not less than 1.5m away from the main engine, operation side is totally closed and full guarding.Engine base and wall plate: iron casting structure, thickness of the wall plate: 150mm, adopt independent speed changing box, and gimbal transmission.Diameter of main corrugated roll: ¢320mm, and are made of 48CrMo alloy steel, after hardening and tempering, inner holes fine boring, NC grinding, mid frequency quenching, surface grinding, the rigidity of surface is higher than HRC58. Corrugated roll and pressure roll of pivotal section adopt heat resisting bearings which are manufactured by TWBPressure roll diameter: ¢340mm, surface are grinding and plate chrome, cylinder control up-down, raw material is 45# medium carbon steel, hardening and temperingGlue wall plates adopt sliding structure, pneumatic control glue supply and glue back, diameter of the applicator glue roll : ¢242mm, surface are treated by polished and chrome plated.Press roll adopt ¢160 cylinderPre-heater roll adopt seamless steel pipe which is produced by Tianjin Iron & steel group co,.ltd. Diameter ¢400mm, are all connected with metal soft pipe.Technical parameter:Working width: 2200mmOperation direction: left or rightDesign speed: 150m/minTemperature scope: 160-220 CPneumatic working pressure: 0.4-0.9MpaSteam pressure: 0.8-1.3MpaFlute profile (UV type or UVV type)
Parameter of Main roll:Diameter of corrugated roll: ¢320mmDiameter of pressure roller: ¢340mmDiameter of applicator glue roll: ¢242mmDiameter of preheater roll: ¢400mmOverhead bridge
Structural features:Main frame are connected with channel steel, joist steel and angle steelBoth side are equipped with safe guardrail and safe herringbone pedal, the operation plate is equipped with safe escalator to ensure the safety of worker and convenient operationIndependent variable frequency motor lifting mechanism, PVC conveyer belt transmit, the single corrugated board from steady flute profiles.Surface of all rollers are grinding and plated chrome.Vacuum suction tension control, aspiration channel: 5inches, install regulation valve, the air volume can be adjusted stepless.One set of electromotion correction device, correction baffle adopt double guide post positioning , lead screw drive, fix position quickly and accurate, transmit steady.Electromotion control installing two group of operation plate, upper and lower bridge can be adjusted arbitrarily, it is convenient and quickWith high strength composite board on the whole bridge, smooth and durable, small friction, reduce the resistance of paper board transmission.
Technical parameter:Working width: 2200mmOperation direction: left or rightHeight of top: 4500mmDesign speed: 150m/min
Parameter of roller diameter::Diameter of upper paper roll and tension roll: ¢130mmDiameter of paper conveyer roll: ¢180mmDiameter of initiative tension roller: ¢85mmDiameter of transmission paper roll and guiding paper roll: ¢111mmDiameter of upper paper towing axis: ¢110mm
Motor and electric equipment parameter:Single corrugated paper ascension motor: 3KW(variable frequency motor) 380V 50HZ continues (S1) working systemOverhead suction draugh fan: 3KW 380V 50HZ continues (S1) working systemPaperboard width adjusting motor: 250W 380V 50HZ continues (S1) working systemGluing machine
Structure featureAfter hardening and tempering, the surface of glue applicator roller are treated by hole precessing and special mesh snicked, paste homogeneously, less glue consumptionThe rotation of pasting roll is controlled by variable frequency motor and frequency conversion. Controlling assure the linear speed of pasting roller be in step with double facer, also can operate independently.Electromotion adjusting the glue quality, with digital displayAuto-circulating supply glue, can control the quantity of glue effectively, and avoid the glue deposited, good glue use and save glueSurface all roll are grinded and plated chromeadopt independent variable frequency motorAdopt roll type encoder to measure speed signal of double facer, so as to realized data that operate in step with it.The glue machine adopt human-computer interface to display, can set related data, operate conveniently and quicklyCan adjust the quantity of glue automatically according to the production speed, in automatic mode, can do manual fine adjustment, the operation is very convenient.Electrical equipment designing and producing construction technology are according to national standard, less failure rate, easy to maintain
Technical parameterMax working width: 2200mmOperation direction: left or right.Design speed: 150m/minPneumatic system: 0.4-0.9Mpa
Parameter of roller diameter:Diameter of pasting roll: ¢269mmDiameter of doctor roll: ¢140mmDiameter of lower preheater roll: ¢402mmDiameter of upper preheater roll: ¢374mmDiameter of transmission roll: ¢110mmHeavy type double facerSurface of heating board is grinding, the width of heating board is 600mm, total 18PCS, the length of cooling case-hardened parts is 6300mm, the heating board is made of container board, according with the first class national pressure vessel standard, and provide pressure vessel certificate and inspection certificate.Heating board adopt the structure of intensive heavy press shoes Up and down of the pressure roll adopt pneumatic thermal shoe type structureLeft-right corrective adjustment of upper transmission belt automatic adjustment, upper transmission belt consists of 2 sets of tension system, one set is manual type(fine adjustment), and another is pneumatic adjustment (quick).Heat-conducting pipes of heating board control the temperature in different section and digital display the temperatureUpper cotton belt adopt double cylinder S type cotton belt tensioning device.Lower cotton belt adopt S type manual correcting tensioning structure, concise and practical, with one set of manual fine-tuning type device.Surface of driving roll is attached with wear-resisting rubber, form herringbone structure, with drum, add assure to output paperboard smoothDriving parts adopt independent speed change box, wheel gear is made of ZG-500# cast steel, and wheel gear adopt oil-immersed lubrication, with liquid meter displayElectrical components adopts global famous brand, the device working stably and operate reliableMain driving motor adopt frequency conversion energy-saving motor, low speed and big torque, wide speed-adjusting range, reliable to use and easy to maintain.Inside of heating board adopt clapboard isolation structure, and let steam form S type flow direction, separate water and steam to make their functions more obviously, so as to improve the utilization rate of steamMain frame adopt high-intensitive national Standard sections, firm structure, beautiful exterior, suitable to work in high speed
Technical parameter:Max working width: 2200mmOperation direction: left or rightMax speed: 150m/minTemperature requirement: 160-200 oCsteam pressure: 0.8-1.3MpaPneumatic pressure: 0.6-0.9MpaLength of cooling case-harden parts: 6300mmQuantity of heating board: 18PCSParameter of roll diameter:Diameter of upper driving roll: ¢860mmDiameter of lower driving roll: ¢640mmDiameter of front driving belt roll: ¢321mmDiameter of back case-hardened driving roller: ¢215mmDiameter of pressing roller: ¢70mmDiameter of case-hardened carrier roll: ¢86mmDiameter of upper belt tension roller: ¢130mmDiameter of upper belt deviation-adjusting roll: ¢124mmDiameter of lower belt tension roll: ¢130mmDiameter of lower belt carrier roll: ¢130mmThin Blade Slitting Machine
Uses and FeaturesAutomatic go up and down, electric adjusting the blade distance, delta inverter controlThe machine as an important component of corrugated cardboard to complete cutting and creasing,The machine is equipped with electric axial displacement device, effective cooperation of paper offset;Manually adjust the cardboard specifications, simple and practical;Transmission of the synchronous belt, high accuracyThin knife cutting part adopt cutting machine, cardboard incision level off is smooth without crashing collapsing; Pneumatic sharpening; this part to achieve production process to be automatic and manual sharpening, sharpening time and clearance can be set to ensure the blade, time blade sharp.
Technical parametersScoring speed: 150m/minMax slitting width: 2200mmMax slitting thickness: 11mmThe axial displacement: ±65mmSlitting&scoring composed type:4 blade 6 scoresMachine dimension(mm):3000x1000x2100mmTotal power: 7.5KWBlade diamter:φ200mm(Chengdu of china)Blade thickness: ≤1.3mmMin slitting width:140mmMin scoring width:35mm NC cutoff
TECHNICAL PARAMETER:WORKING WIDTH: 2200MMDESIGN DPEED: 150M/MINWORKING SPEED: 120M/MINCUTTING LENGTH RANGE: 500-9999MMCUTTING PRECISION: +/- 1MM (constant speed)Knife shaft diameter: φ240 mmMachine wallboard width: 900mmElectric power: 380V 50HZ 38AWhole machine total power: 18.5KWOverall dimension: 4050mmx1550mmx1920mm(LxWxH)
Structure features:Spacial structure design, high strength mechanical wallboard and base, equipped with Perspective window on the wallboard, easy view and operationTransmission system adopt oil pump auto cycle lubrication, insure transmission precisionAdopt high precision, high hardness gear, suitable for high speed running, long working life, insure edge of knife precision meshing, corrugated board steady no deckle edgeHigh precision knife shaft, tool rest design, high speed cutting very steadyAll system according C.E standard design and manufacturing, after strict industrial computer testing, insure the quality of goods, long working life, more steadyDrive unit adopt AC servo driving, Germany KEBY driver, SHANGHAI FUTIAN motor, high quality, fast action and high precisionSystem equipped with auto detection function can prevent some problem cased by abnormal operation and mis-operation cause machine lossComputer can according the size of corrugated board and production speed automatic adjusting cutting accelerated speed, auto track the production speed, keep synchronousComputer can store 999 group order, and auto complete in order or according Priority ConditionsCutting length: 500-9999mm, cutting precision: +/- 1mmSpiral Blade made in NANJING Raw Material and bought-in parts:Two side wallboard and base material: HT200 casting ironUpper and lower knife-shaft: 45# steelBlade material: W18crv5Co5 (high speed tool steel)Gear Material: 42CrMnTi fine grinding , hardening and tempering, precision up to 6 grade, sideshake small, low noise, transmission steadyMain driving motor(AC Servo) power: 18.5KW 2 setPaper conveying motor power: 2.2KW 4 set ,Oil pump motor:power0.37Kw 2 set FLYING CUTTING SERVO ConTROL SYSTEM IS GERMANY KEBROTARY ENCODER IS REP.Bearing: HRB, rolling bearing unit: zhejiang jingrun Stacker
Structure features:Design speed: 150m/min, the stacker is controlled by computer, which can accurately calculate the number of paperboard, and can points fold and change over automatically.Solve the problem of inaccurate artificial count, reduce the burden of workers, save labour, and improve the speed of the machineAdopt variable frequency motor, frequency conversion control overlying transmission of paperboard, synchronize with production line automatically.Adopt pneumatic baffle separation, without damage to paperboard, adopt conveyor belt to transmission the whole breadth, when reaching the scheduled quantities, the paper board will be moved out steadilyBackplate adopt frequency conversion closed loop controlling system, front-back, move according to the order, and adjust accuratelyOne set of paper delivery equips with 2 sets of intensive carrier roll sheet laying table.Packaging & Shipping
After the machine is finished and running well, it will be coated with anti-rust oil, which makes the machine not easy to rust in the container, and winding film to prevent moisture. Each unit of the machine will be fixed in the container to ensure a stable and safe arrival at the destination.
Our Services
1. OEM service are available.
2. Trade Manager online, also contact by Email.
3. To solve problems by pictures/videos.
4. Engineers are available service abroad.
PS: Normally our machines are uneasy to broken because of our
professional machine making team and strict QC team, we will
also send you our manual and video, what you need to do is just
learn some basic thing such as machine maintenance.about US
Hebei Dongguang North Pack Co.,Ltd is located in Hebei Province Dongguang County, Packaging Machinery Industry Area. We are specialized in the production of Carton packaging Machinery . We have advanced production processing equipment and high-quality technical and management personnel. Mainly produces3/5/7 layer Corrugated Cardboard Production Line, medium and high speed FLEXO Ink Printing Machine, Slotting Machine, Die-cutting Machine, Stitching Machine, Gluing Machine, stitching machine and other related series equipment. Our company has the import and export rights, products have been exported to Russia, Iran, Turkey, Egypt, India, Pakistan, the United Arab Emirates, Mesico, Brazil and other countries and regions.
FAQ
1. Are you a factory or trading company?
We are both a factory and a trading company in this field .
2. What is the terms of payment you accept?
We usually accept the T/T payment, we need 30% of total amount as deposit,
pay the 70% balance before delivery, but we can also accept the L/C.
3. Where is your factory located ? How can I visit there?
Our factory located in Dongguang County, Hebei Province, China., near to the
capital city Beijing and port Tianjin. You can fly to Beijing airport directly and we
will pick you up there.
4. How does your factory do regarding quality control?
Quality is priority. We always regard great importance to quality controlling from the very small thing(even a small screw we will choose the best quality) from the beginning.
Contact Information:
If you are interested in our products,
please fell free to contact and visit me.
You are welcome all the time!