China Automatic 3 in 1 Juice Filling Line

Juice filling line:
The juice filling machine is used in production of non-soda drink of juice packed in polyester bottles. Washing, filling and capping are integrated in one machine.
1. The most advanced technology from Japan and Germany is employed in the design of our juice filling machine. The gravity fixed liquid surface normal pressure filling is used. The filling is fast, the amount of liquid is accurately controlled and the dropping and leakage are avoided.
2. Spring cramps are used in the bottle washing process. The empty bottles can be turned over 180~ along the conveying rail. There is once time of internal and external washing, the efficiency of bottle washing is high.
The magnetic torque is used for screw capping. The power of screw capping can be adjusted without steps. The power of the screw capping can also be fixed, and the caps will not be damaged, the capping is reliable.
3. The whole machine is controlled by PLC with touch-screen as the human-machine interface. The amount of the drinks in the storage tank can be controlled automatically. The filling and capping will be stopped automatically when there is no bottle. When bottles are cramped wrongly or when caps are not available, the machine can be stopped automatically.
The frequency changing technology is used to adjust the operation speed steplessly. The production capacity can be displayed digitally and can be adjusted conveniently.
Juice filling machine components:
Washing- filling -capping system: 1 suit
Value washing system: 1suit
Empty bottle stop system when machine stop: 1 suit
Bottle control system when machine stop: 1 suit
UV sterilization lamp: 2 PCS
Crawl device: 1 PC
Juice filling machine Operation
1, Worker put bottles into bottle unscrambler; Unscrambler will bring bottles into 3 in 1 machine
2, Worker put caps into cap elevtor; Elevator bring caps into 3 in 1 machine
Juice filling machine Electrical apparatus:
PLC/ transducer/ touch screen: Mitsubishi
Contactor/ air switch/ stabilized voltage supply: Schneider
Photoelectricity/ proximity switch: Autonics
Cylinder: Airtack
Motor: AB motor
ModelYFRG12-12-4YFRG18-18-6YFRG24-24-8YFRG32-32-10YFRG40-40-12Production(B/H)(600ml)4000-50006000-80008000-1200012000-1500016000-20000Bottle standardNeck:φ50-100mm Height:150-320mmWater pressure of washing bottle0.18-0.25MpaWater consumption for washing bottle(kg/h)13002000300040005000Spraying position47101418Dripping bottle position3581015Filing precision+5MMGas source pressure0.4MpaGas consumption(m³/min)0.30.40.50.70.8Total power(kw)4.24.556.27.8Total weight(T)22.5346Dimension (L*W*H)(mm)2100*1600*21002500*1750*21002700*2100*21003500*2100*21003800*2200*2200