China Automatic Anodizing Coloring Machine for Aluminium Profile

1. Picture
HORIZonTAL INTELLIGENT AUTOMATIC ALUMINIUM PROFILE ANODIZING AND COLORING LINE
2. Parameters
No.DescriptionData1Design conditions 1.1Design capacity:500 T/month (25 days x24 hours)1.2Material: Aluminium profile of alloy series 6005, 6063 and 60611.3Profile length:Max.7000mm, mostly 6000mm1.4Anodizing coating thickness:12 µm -15µm (average)1.5Anodizing time:40min (0.003x130x40=15.6µm)1.6Number of anodizing tank:2 nos1.7Tank dimension:8000x3600mm (width please refer to the layout)1.8Profile area weight:250m2/1000Kg, 4Kg/m21.9Charging station:1 nos1.10Discharging station:1 nos1.11Work time per month:26 days/monthx24 hours/dayx60min/hour =37440min /year1.12Equipment efficiency:90%1.13Monthly effective work time:37440min/yearx90%=33696min/month1.14Positive beam distance:250mm2Basic calculation 2.1Anodizing speed calculation 2.1.1Average anodizing time40min (coating thickness: 0.003x130Ax 40min =15.6um)2.1.2Average auxiliary time6 min2.1.3Total anodizing time40min+6min=46min2.1.4Number of anodizing tank2 nos2.1.5Average anodizing speed:46min/2 tanks=23min/tank2.2Average charging speed calculation 2.2.1Charging station1 nos2.2.2 Charging speed23min/2 row2.2.3Charging auxiliary time3 min2.2.4Average charging speed23minx1(station)-3=20min/2 rows2.2.5Average charging time per row20min/2=10min/row2.3Average discharging speed calculation 2.3.1Discharging station1 nos2.3.2Required discharging speed23min/2 rows2.3.3Auxliary discharging time3 min2.3.4Average discharging speed23minx1(station)-3=20min/2 rows2.3.5Average discharging time per row20min/2=10min/row2.4Anodizing production calculation 2.4.1Workpiece weight0.25m2/Kg2.4.2Average workpiece area per row45-50m2 (tank height:3600mm, effective profile height:2800mm)2.4.3Workpiece weight per row45m2x4Kg/m2=180Kg/row2.4.4Workpiece weight per tank180x2 row/tank=360 Kg/tank2.4.5Number of tank per month33696min/year÷23min/tank=1465tank/month2.4.6Anodizing production per month1465 tank/monthx360Kg/tank=527400Kg/m2.5Power capacity calculation 2.5.1Workpiece area per row50m2/row (coloring 45m2/row)2.5.2Workpiece area per tank50m2x2=100m2/tank (coloring90m2/tank)2.5.3Anodizing power capacity calculation 2.5.3.1Actual current density130A/m2, 100m2x130A/m2=13000A2.5.3.2Anodizing power15000A, 1 nos/tankx3tanks=3 nos2.5.3.3Margin coefficiency1.152.5.4Coloring power capacity calculation 2.5.4.1Actual current density75A/m2, 90m2x75A/m2=6750A/tank2.5.4.2Anodizing power8000A, 1 nos/tankx1tanks=1 nos2.5.4.3Margin coefficiency1.182.6Special crane for anodizing line 2.6.1GeneralThe quantity of special hoists is subject to the total number of processes in the production line (calculating based on the flow process with the most processes, including straight-line arranged conducting girder return) and production line cycle.
The average time of completing one process by the special hoist is around 1.7min (including the time of loading the profiles into the tank, taking the profiles out of the tank, transferring the profiles to the next process, hoist returning to previous process without load).
The number of processes can be completed by the hoist=production line cycle 23min) ÷1.7(min) Quantity of hoists=total number of processes)÷the number of processes can be completed by the hoist
According to the calculation, this production line selects 2 sets of hoists (one for anodizing and the other for sealing).2.6.2Average time 2.6.3 2.6.4Number of crane2 sets, 1 set for anodizing line and 1 set for hole sealing line2.7Chilling capacity calculation 2.7.1Generalchilling capacity for oxidizing: calculating based on chilling capacity of 12000 kcal/h is required for each 1000A power supply capacity.
15kA/setx2 setsx12000kcal/h=360000kcal/h
Considering the actual situation, now select 1 set of chilling machine of 400000kcal/h
Chilling capacity for electrolytic coloring: calculating based on chilling capacity of 8000 kcal/h is required for each 1000A power supply capacity.
8kA/setx1 setx8000kcal/h=64000kcal/h
Considering the actual situation, now select 1 set of chilling machine of 70000kcal/h.3Public facility conditions 3.1.1 Power supply:415V (±10%), 3 phase, 50Hz power and power supply 240V (±10%), 1phase, 50Hz3.1.2 Power supply for oxidizing:15kVA/setx2sets=600kVA3.1.3 Power supply for coloring:80kVA/setx1set=180kVA3.1.4 Chilling machine:100KVA3.1.5 Power for others:Approx. 100KVA3.1.6 Total installed power:Approx.980KVA3.1.7 Production line emergency power supply consumption:20KW3.1.8Total installed power:800KVA3.1.9Average electric power consumption:620-670KW/T3.2Water: 3.2.1 Water supply:9T/h3.2.2 Pressure:1.5~2.5bar3.3Hot water (more than 80 ºC) 3.3.1Power:200000-300000Kcal3.3.2Pressure:2-2.5bar3.4Climate conditions: 3.4.1 Indoor temperature:10~35ºC3.4.2 Outdoor temperature:5~45ºC3.4.3 Related humidity:50~90%
3. Our Company
Zhuozhou Yesheng import & Export Co.,Ltd. is mainly engaged in supplying aluminium processing equipment such as continuous caster, cold mill, foil mill, tension leveler, cut-to-length line, slitting line, foil doubling machine, color coating line, degasser and filter, plate filter, circle blanking line, foil container production line, slab caster, slab milling machine, slab saw, melting furnace, holding furnace, annealing furnace, aging furnace, steel spool, work roll, backup roll, caster roll, and caster tip etc. and the spare parts for the above equipment. And we also supply extrusion line such as press, tunnel furnace, handling equipment, DC caster, homogenizing furnace, anodizing line, powder coating line etc.
China make equipment are very popular all over the world especially in south east Asia, African countries, South America, Middle East mainly because of reasonable price and good quality. However, for every equipment there are many manufacturers. Some are reliable and some are not. Most of customers are confused and don't know which suppliers are reliable. My company's main business is to help these customers find reliable suppliers for any equipment with good quality, reasonable price and perfect after -sale services.
4. Service Assurance
1. Provide 24-hour technical support by email or phone.
2. Provide professional solutions suitable for the production line, according to the requirements of customer investment and production capacity,
3. Provide spare parts list
4. Provide foundation layout and layout for the factory
5. Assign professional engineers to the site to guide the installation and commissioning, according to the customer's requirements until the final product meets the customer's requirements.
6. Provide good after-sales service, long-term real-time tracking of user's field equipment use, and provide timely and effective life-long service for users.
7. If you want to adjust the production line, develop new products or improve equipment, we will provide long-term technical services.