China Automatic Cigarette Inspection Machine with High Speed

Specification

Model JP1040Max. Sheet size1040 x780mmMin. Sheet size400x360mmSheet weight 70~400 gsmMax. Running speedMax. 150m/min 12000 pieces/hourCamera4K4K +8KPicture Resolution0.13 mm X0.13 mm4K camera 0.13 mm X0.13 mm
8K camera 0.07 mm X0.08 mmMin. point defect size (ink spot, omission, dirt)
high contrast ratio 0.15mm2
Low contrast ratio 0.25mm2 high contrast ratio 0.1mm2
Low contrast ratio 0.2mm2 Min. line defect size (ink line, streak) high contrast ratio width>=0.2 mm
length>=10mm
Low contrast ratio width>=0.3 mm
length>=10mmhigh contrast ratio width>=0.15 mm
length>=10mm
Low contrast ratio width>=0.25 mm
length>=10mmChromatic aberration inspection
E >= 3E >= 3Overlapping precisions Lateral Direction±0.2 mm
Longitudinal ±0.2 mmLateral Direction±0.15 mm
Longitudinal direction±0.15 mmPower14KWNet weight 9.8TDimension 10600x2650x2400mm ( including pedal platform)

I. Structure


It consists: Automatic feeding part Registering and positioning part Vacuum sorption table inspection part Waste kicking part Delivery part


a) Automatic Feeding Part



a) It uses printer type feeder with speed up to 12000pieces/hour
b) Sheet Range- 1040*780mm
c) The distance of two sheets is adjustable
d) With double sheet controller
e) The paper pile can be loaded directly with hydraulic trolley no need for accurateregistration.

b) Positioning Part



Unique positioning device provides large correction range and easily adjustment

c) Vacuum Sorption Table



i. Vacuum sorption convey with good stability
ii. Vacuum sorption table is up to 2600mm*1100mm to ensure the sheet flatness.
iii. Conveying platform is steel plate with thickness of 25mm. The structure is shock resistance designed and tested to ensure the stability of running.
iv. The conveying belts are imported wide type without connections to ensure the conveying stability under high speed.
v. Big volume-adjustable vacuum pump makes the paper conveying stable and accurate
vi. Fast belt changing design-no need to dismount machine wall if belt change is needed

d) Inspection System


i. Inspecting large format with Max. sheet size 1040*780mm and high detection rate.
ii. High speed inspection .The highest speed is 10000 sheets /hour - labor saving.

e) Waste Kicking Part



The waste sheets go into waste collection automatically with pneumatic flap waste kicking device.

f) Delivery Part



It adopts linear guide rail system. The delivery lay can be adjusted easily front and back, left and right according to the sheet size.
Left and right lay is adjustable
Delivery platform is equipped with air suction device for tidy piling.
Delivery part is individually controlled with free speed adjustment.
I. Features And Specifications Of The Inspection Part

a) Line Scan Digital Camera

Inspecting the whole sheet printing quality with 2 sets 4K color cameras which is the top-level one imported from Canada
Max. Inspecting speed : 150m/min
l 4K color cameras
Resolution :4096 Pixel
Scanning Frequency : 12 Khz
Gather Frequency :0.13mmx0.21mm

b) Light Source Selection

Generally there are three type of lights to be equipped with the machine - halogen fiber lamp , fluorescent light and Led lamp. The halogen fiber lamp has good color rendering and whole spectrum. The shortcoming of this is costly and short life span, the specific light length has to be made special to the order of one product. Fluorescent light also has good color rendering and spectrum but illuminance lacking with short life. LED lamp develops fast in recently .It could satisfy design requirement after color balance correcting .Compare with other lights, the LED is better with good stability, long life ,easy customization and so on . If a good control on temperature is made, the life of LED lamp can reach up to several tens of thousands hours
Inspection system light we suggest to use LED



Picture of LED Light

c) Shooting Mode:

Inspecting the whole sheet with two sets high-speed line scan digital camera










Two sets Inspecting Diagram

d) Specifications:

Type of defects:
Ø Ink, chromatism ,void ,omission, overlapping deviation, die-cutting deviation, in-complete word.

NameparameterplatformMax. Card box sheet size1040mm x 780mmMin. Card box sheet size400mm x 360mmPaper Range90~400 g/m2Max. Speed Card board,Max.150m/min.,9000-10000sheets/h100g paper,Max.120m/min.,6000-7000sheets/h70g paper,Max.100m/min,4500-5500sheets/hCorrugated paper,Max.150m/min,7000-8000sheets/hDimension 10600x2650x2400mm (including pedal platform)Gross weight 9800 KGvision
inspectionPicture Resolution4Kcamera:0.13mm(width)x0.21mm(length)defect size 0.2 mm2(high contrast ratio)
0.3 mm2(Low contrast ratio)Min. line defect sizewidth >= 0.2mm length>=10mm(high contrast ratio)
width>= 0.3mmlength>=10mm(Low contrast ratio)Chromatic aberration inspection
E >= 3Overlapping precisions±0.2mm

Notice: High contrast means the average gray level between defect and background ≥300N (gray level). Low contrast means the average gray level between defect and background ≥100N and ≤300N

e) Features

1. High efficiency

It uses printer type feeder with speed up to 12000pieces/hour
The distance of two sheets is adjustable according to paper size
The pile height is the same as before and after process
Secondary feeding and delivery system ensure the non-stop feeding and delivery.

2. High stability

Conveying platform is steel plate with thickness of 25mm. The structure is shock resistance designed and tested to ensure the stability of running.
The conveying belts are imported wide type without connections to ensure the conveying stability under high speed
Big volume-adjustable vacuum pump makes the paper conveying stable and accurate
All the key steel parts such as machine walls, cams etc use high grade steel and processed by CNC Lathe
High speed running parts such as shafts, rollers are made by high grade steel quenched and dynamic balance tested to make sure the stability when running at high speed.
Motors, belts, chains and so on are well-known brand in domestic and abroad. Bearings are mostly from C&U Group with key bearings from NSK
Pneumatic parts are from SMC-Japan
Electric parts are Omron, Schneider, IDEC, and Delta etc
Speed reducer is from CPG, Taiwan

3. High precision

Unique positioning device provides large correction range and easily adjustment.
Vacuum sorption table is up to 2600mm*1100mm to ensure the sheet flatness.

4. Inspection system

imported industrial high speed camera
Big size sheet inspection. The size can be 1040 X 780mm
High speed inspection, the highest speed for big size sheet can be 12000 pieces/hour
Easy and fast adjustable inspection criteria: The machine can set criteria for various prints or different inspection areas
Saving inspection results and fault images into database to retrieve and classify them at any time
In-time display the picture of defective products and on-time continuous defects inspection can make the operator adjust printing process in time.

5. Safe And Easy Operation

PLC control together with man-machine interface will display the operation status, malfunction and diagnose and operation requirement. All the settings are displayed in the screen and changed by the function button according to instruction in the man-machine interface
Many sensors and safe device are equipped with the machine to make sure the machine run well and safety. All the malfunctions will be displayed in the screen for easy problem elimination.