China Automatic PLC Control High Output Double Speed Chain Conveyor TV Assembly Line for Making TV

Sanhok TV Assembly Line

Product Description

LED TV assembly line is composed of production line, aging line, and moving table. Its size can be customized according to the area of the work shop. LCD TV assembly line is suitable for TV production of all sizes, from 15 inches to 65 inches. The most used TV production lines are 43 inches led tv assembly line, 55 inches led tv assembly line, and 65 inches led tv assembly line.

Specification
Tv assembly line which is used for assembling led tv,crt tv,consisting of assembly line and aging line,can be for automatic and manual based on the production capacity.
Speed Plus Chain Conveyor Line Specifications Is As Follows: ↓

Assembly Line

1. Line:automatic,PLC control system,2 rows aging line,8 sets pallet stopper.
Four sections stops by QX-4 pallet stopper.
Pallet-In stops by QX-2 pallet stopper.

Support Fram

2. 50 *50 aluminum,guiderail aluminum only,three speed chain,galvanized air pipe.
Line equipping with rapid joint with Y shape

Motor of Assembly Line

3. 2 HP,1:100 gear reducer motor,total 8 sets.B1 and B2 adopts 0.5 HP,1:80 motor,total 2 sets.

Moving Table

4. Moving Table adopts MGPM63-50.Equipping with motor 90 w,1:30 gear box,Chuanming brand.

Conductive frame

5. Condutive fram made of aluminum.Shrouding plate in 1.5mm thick,coating treatment.

Conductive Guide Rail

6.Condutive guiderail made of aluminum alloy coating with plastic.Note:1.Each pallet
equipped with 2 sockets with 2 seats in 3 holes.
2.Pallet stopper all automatic.

Electric Box

7. Electric Box:Adopts Japan brand Mitsubishi,PLC control.

Static Wire

8.Static Wire:4 m2,equipped in the foot of all line.Conveying belt device adopts 5mm thick, antic skidding
belt.
Conveying axle adopts A3 plate, conveying wheel adopts rubber with wheels.

Pallet Stopper

9.Pallet Stopper:QX-2 stopper on steel plate in 3 mm thick.
Foot valve control,total 42 sets.

Foot Valve

10. Foot Valve:Each workstation equipped with a foot valve

Motor of Moving Table

11. Motor of Moving Table:90 w motor,1:30 gear box.Total 8 sets of moving device

Stroke Switch

12.Stroke Switch:OMRON brand

Shrouding Plate

13. Shrouding Plate:1.5 Y steel plate.Static coatin

Customization Steps
Customized Specifications Needed As Follows↓
1) What sizes of tv will be assembled?
This will decide the pallet size (pallet sizes very important which will influence the conveyor project design)
2) The production capacity?
This will decide the assembly line conveyor running speed.
3) Need aging or not? If need, how many aging hours needed?
Some manufacturers need aging process ,however some not need,and some use aging rack instead of aging line for reducing the cost and lower the capacity.
4) Need the workshop layout.
Designing a suitable project need workshop layout in cad form.

Sanhok TV Line Successful Cases

Sanhok TV Line successful cases including Skyworth, HKC Holland, Hugo, Walton, Rfl etc.

Product Display

TV Assembly Line Conveyor Parts

TV Assembly Line Electric Box(L) And Touch Screen (R)

TV Assembly Line Elevator
After the TV is assembled on the lower line body, it is transported to the upper floor by elevator for aging

TV Aging Line And Package Line

Company Profiles
Sanhok group has 418 employees with 18 years history in China. Its branches are all over China, including Guangzhou, Jiangmen,Dongguan, Ningbo and Chongqing. Its brands include Taoli, Yusi, Aoll, sanhok, Xinghuo etc.

Its main products include lean pipe joint system, convey roller, roller rail, aluminum, hollow plate, working table, It is mainly used in household appliance industry, lithium battery industry, warehousing and logistics industry, bathroom industry, electronic industry, LED lamp industry, catering industry, logistics equipment industry.

Now we sincerely hope that friends from all over the world will become our loyal partners and forge ahead.

FAQ
Q:What is the size of the TV assembly line?

A:This machine size is L20000*W850*H900-2000mm. This can be customized according to your output and work shop.

Q:What sizes of TV the TV assembly line fit for ?

A:This machine can make all size of the TV, from 15 inches-65 inches

Q:How long is the warranty period of this assembly line?

A:Generally, our warranty period is one year.

Q:What is the material of this machine?

A:This machine is made of aluminum alloy and Carbon Steel

Q: How to do maintenance ?

A:We can prepare more accessories along with the assembly line,once the accessories broken,can replace it asap.

Q: How to install in overseas?

A:We can set out our installation team until installation finished.