China CSD Packaging Pant Beer Turnkey Project Liquid Production Line

Automatic Bottling Carbonated Soft Beverage Liquid Drinks Filling Machine
General DescriptionDXGF series is special for carbonated soft drinks, soda water, energy drinks filling, combined with rinsing, filling and capping. It is innovated and designed in the requirement of carbonated beverage technics, on the bases of introducing, digesting and absorbing advanced technology abroad. It is reasonable in structure, safe to operate and easy to maintain, which is an ideal choice for beverage producers.Features:1.Compact structured, good-looking, easy to operate and highly automated.
2.Air conveyor is directly linked with infeed starwheels, making it easier to change bottles without screws and conveyor chains.
3.Bottles are conveyed with neck blocked. Bottles can be changed through some replacement of guiding sheets, starwheels of nylon instead of height adjustment of machine.
4.Rinser-clamp of special design is strong and endurable, without contact with worms at bottle-mouth, to prevent bi-pollution.
5.Highly effective spraying nozzles equipped on the rinser-clamp can rinse every side of inner bottle and save water.
6.Parts with contact with material are all made of stainless steel of food-grade, no dead angles and easy to clean up.
7.Feed-in volume is controlled to ensure accurate filling.
8.Valve on-off system is driven by pneumatic cylinder, which starts on bottle signals.
9.High-speed and highly accurate filling valves ensure no loss of liquid at high speed.
10.Bottles are kept with necks blocking when going up and down by elevator-cylinder, which apply to thin bottles with equal force instead of spring problem.
11.Equipped with CIP clean-in-place.
12.Bottle support-sheet in infeed starwheels goes down via screw. Bottles can be changed without adjustment of height of conveyor chain.
13.Capping heads are magnetic conAbrasive & Grinding stant-torque equipped to ensure capping quality with no damage.
14.Highly effective cap sorting and feed in system is protective for feed in and cap absence.
15.Equipped with overload system to safeguard machine and operators.Working Procedure:Bottles are fed from air conveyor into the filling machine monoblock via starwheel. Bottle clamp installed on the rotary wheel of the rinser will grip bottle mouth and make a180º turn along aguide track to face the bottle mouth downward. In designated section of the rinser, rinsing water will jet out from special nozzles to flush bottle inside wall. After rinsing and dripping, bottles gripped by bottle clamp will make another 180º turn along aguide track to resume bottle neck facing up position. Clean bottles are discharged out of the rinser by astarwheel to feed the filler. After entering the filler, bottles are retained by bell cover at the mouth, which are actuated by elevating cylinder to raise them to engage with filling valves, and bell-cover is also lift up at the same time. Filling valves are opened by bottle presence signals. After finishing filling, valves are closed by valve closing mechanism to further stop venting to complete the filling process. Bottle carrier mechanism is lowered by acam to disengage filled bottles with filling valves. Then bottles are transferred into the capper by aneck handling starwheel. Anti-rotation blades on capping heads will seize the bottle neck to prevent it from rotation and hold it in an upright position. The screw capping head will make revolving and rotating movement along with the machine to finish the complete capping process of cap picking, placing, twisting and disengaging under the control of acam. Adischarge starwheel discharges finished bottles onto discharge conveyor belt to be conveyed out of the filling monoblock.Equipment StructureBottle infeedlBottle infeed by combination of air conveyor and infeed starwheel.
lEquipped with bottle jam protection device.2.RinserlThe rotary wheel is afully stainless steel welded structure.
lThe machine applies unique overturning bottle clamp, which is an innovation of our company. This bottle clamp grips bottle at neck position, avoiding bottle mouth thread contamination caused by rubber gripper block of atraditional bottle clamp. Made of SUS304 stainless steel, this bottle clamp is hygienic and durable.
lThe high efficiency atomizing spay nozzle installed on bottle clamp is capable of cleaning any part of bottle inner wall, and also saves rinsing water.
lAll sliding bushes of lifting device use Igus (Germany) anti-corrosion maintenance free bearing.
lThe rinser is driven by driving system positioned inside machine frame via gear transmission.
lTransfer starwheel
lMade of stainless steel of superior quality.
lEquipped with bottle jam protection device.Transfer StarwheelThe material is super-corrosion stainless steel ,the wheel has block bottle protect device.4.FillerlRotary wheel fully made of stainless steel SUS 304.
lIsobaric filling method.
lFilling valves are made of SUS316L.
lFilling valves are reasonably structured with accurate filling.
lBottles go up and down by pneumatic cylinders and cams, to process filling with contact to bottle-mouth.
lLevel of cylinder is controlled with float-ball.
lFiller is driven through gears inside the machine frame.
llink-wheels in rinser, filler and capper are transported in ringed support of bottle-neck.5.CapperCapper is the machine with highest precision, influence very much with the stability and reliability of the filling monoblock. Our capper features as follows:
lThe equipment is designed with the support of experts from school of engineering and mechanical in Shanghai Jiao Tong University, and uses the technology of Arol from Italy, most advance technology in the world, developed with the experience of asepsis filling machine. For example, I) extruding wheel (main part to control the stability when sealing), uses the technology of Arol. Kinematical and kinetic design of the wheel by experts improves the stability and credibility of the equipment. II) Sealing faucet (main part to control the credibility of sealing), is improved by experts with the design of alnico. Besides tDental Apparatus he magnetic contortion variation device, there is variation dial which makes variation more easily. The benefit of this design is not only it can set the contortion, but also it makes contortion more precise and credible, and reduces inferior.
lCap distributing chute is equipped with reverse cap stop and reverse cap pick-out mechanism.
lCap distributing chute is equipped with aphotocell switch to stop the capper when there is no cap inside the chute.
lThe capper is equipped with inlet bottle detection switch.
lCentrifugal way of cap arranging is adopted to reduce damage of caps.
lA cap inspecting system is applied to control on-off of elevator.6.Discharge StarwheellNylon starwheel and conveyor belt work together to discharge bottles.
lEquipped with bottle jam protection device.7.Discharge ConveyorlDriving motor is frequency inverted to synchronize with the filling line to prevent bottles from falling.
lDischarge conveyor is equipped with photocell switch to slow down and stop filling line in case of fallen bottles.8.Machine framelThe machine frame is awelded structure of high quality carbon steel with the surface anti-rust treated and coated. The machine frame is wrapped with stainless steel sheet.
lDriving system of the 3-in-1 Unit is positioned under the machine table. One main motor provides driving power via gear transmission.
lThe gear transmission system is an interleaved arrangement of steel gears and nylon gears.
lThe output shaft of the main motor is equipped overload protection to secure machine safety.9.Electrical control systemThe electrical cabinet is made of stainless steel. From bottle infeed to bottle discharge, aPLC controls the fully automatic operation of the 3-in-1 Unit.Main ConfigurationlMaterial of filling valve: Stainless steel 316L
lMaterial of rotary tray and machine platform of rinser and filler: Stainless steel 304
lMain motor: ABB
lSliding bearing: Igus
lFrequency inverter: Mitsubishi
lTouch screen: Pro-face
lPLC: Mitsubishi
lPneumatic components: Festo
lSeals: Busak+Shamban
lPhotocell switch: Banner
lProximity switch: TurckTechnical ParameterModel: DXGF24-32-6lWorking station: rinsing 24, filling 32, capping 6
lRated capacity: 9,000BPH (500ml)
lAseptic water rinsing pressure: 0.2-0.25Mpa
lConsumption of rinsing water: 1.8t/ hr
lCompressed air pressure: 0.7Mpa
lAir consumption: 0.8m3/ min
lSuitable bottle size: diameter Φ50~Φ105, height 150~310mm
lFilling method: isobaric filling
lFilling temperature: ≤5°C
lMain motor power: 3KW
lTotal power: 5.2KW
lOverall dimension: 2900x2580x2650mm (L xW xH)
lWeight: 4,800Kg
CPackaging & Printing ontact information:NameFloraAddressZhangjiagang Sunswell Machinery Co.,Ltd.Tel0086 512 5850 1665Fax0086 512 5631 0082Mobile0086 187 5282 9782Webwww.sswmachine.com