China Complete Juice Filling Production Line

This hot filling machine is a unique design combining the three machines of bottle washing, filling and capping in one to decrease main power, to save space and to diminish the air pollution among the three machines. It is applicable for fruit juice and tea drinks filled in plastic bottles and capped with plastic caps, with optional capacity from 5000BPH to 34000BPH.
Features:
1. It is easy to change the shape of bottles, which can be done by changing the thumb wheel without adjusting the height of the machine.
2. Adopting suspensory transmission gear can easily upkeep and be repaired.
3. The machine case and the parts contacting with the materials are made of stainless steel which ensures the good external look and easy washing.
4. It uses frequency changer to control the main machine motor. And it has an output number indicating function which is easy to control the adjustment of the output.
RCGN24/24/8 Full-automatic Rinsing-filling-capping Integrated Machine
Technique parameter
Production capacity(500ml bottle): 12000 bottles/hour
Rinsing heads: 32
Rinsing time: 2-2.5 s
Filling valve heads: 32
Filling valve flow speed: 115ml/s
Capping heads: 10
Filling temperature: 85~92° C
Bottle: PET, Diameter: D=50~100mm, Bottle height: H=150~320mm Capping moment: 0.6~2.8Nm (adjustable)
Total power: 10.37KW
Compress air consumption: 0.3Nm3/min(0.6Mpa h)
Water consumption: Rinsing bottle need 2.5m3/h(0.2-0.25Mpa)
External dimension: 4000x 2450x 2850
Weight: 7.5 T
We are specialized in manufacturing beverage production line.
Optional equipment as follows,
1. Bottle loading machine (the bottles can be unscrambled manual or automatically)
2. Air conveyor
3. Rinsing/filling/capping 3-in-1 machine
4. CIP system
5. Cap loading machine
6. Date code printer
7. Stressless conveyor and filled bottle conveyor system
8. Labeling machine
9. Film wrapping or carton packaging machine
10. Electric control system
11. Purified air workshop

No.ItemIndustry standard Target1Wash down ratio100%100%2Filling qualification rate≥9899%3 Liquid spilid ratio≤0.6%≤0.3%4Bottle spoiled ratio≤0.2%≤0.15%5Cap spoiled ratio≤0.8%≤0.5%6Cap moment0.6~2.8N@m adjustableFluctuation range ±15%7Cap gas sealing qualification rate99%99.5%

No.NameSupplier1PLC MITSUBISHI, SIEMENS2Touch screenMITSUBISHI,SIEMENS, PROFACE3Frequency converterMITSUBISHI, SIEMENS. DANFOSS4Air switchSCHNEIDER5Circuit breakerSIEMENS6ContactorSIEMENS7photoelectric switchOMRON, KEYENCE, P+F8Proximity switchTURCK KOREA9Main bearings NTN10Lubricate bearingsIGUS11Sealing componentsSEALTECH12Pneumatic componentCAMOZZI