China Computerized Digital Control of Spc PVC Floor Production Machine Plastic Floor Machine Spc WPC Machine

PVC FLOOR TILE EXTRUSION MACHINERY1. Brief
The new type of PVC floor is widely used in housing renovation and decoration project. Compared with traditional floor tiles, it has many advantages, such as green and environment-friendly feature, light and thin, much cheaper price, good performance in abrasion resistance, etc.
Generally there are two ways to produce multiple compound type pvc floor tile. The first method is banbury machine and thermo-press which can produce floor tiles with high capacity, the second way is extrusion machine and laminating machine whose cost is much less than first one, and suitable for the manufacture who don't have enough experience in PVC floor tile production. And this project is mainly talk about the extruder and laminating machine to produce PVC floor tiles.
2. Production and machinery
1) Process
First compound the material according to the formula, then the compounded material will be transported to the extruder, after the extruder, there is a T dies mould which is pretty important and will decide the shape of the pvc floor. After T-dies there is a three rollers calendaring machine and it can laminate the printing layer, wearing layer and base layer. The whole process is simple.
2) Raw material and formula
No.Itemsunits/KgRemark1PVC100 2CaCO3300300 mesh3Edge material/Recycle50 4Ca-Zn Stabilizer5 5PVC lubricant ZB-60 or ZB-740.8 6PE wax0.6 7CPE anti-impact modify agent(135-A)5 8ACR modify agent ACR ZB-20 ZB-13 9PVC lubricant agent ZB-175 ZB-1011 10Carbon black0.5Pigment
3) Utility and cost
Power:75KW
Labors:6~7 skilled workers every line
Compressed air:5kw
Water recycle system:5m*5m*2m water pool changed every three month
Price:(4mm base layer, printing layer, wearing layer 0.7mm)
Cost:
base layer:19.91 yuan/m2
Printing layer and wearing layer:1.1 yuan/m2
Others:2.1yuan/m2
Total cost :22.6 yuan/m2
Capacity:21.6ton/2700m2 per day (24 hours)

Compared with banbury + thermo-press machine:
Method
ItemsBanbury machine + thermos-press machineExtruder + laminating machineCapacity80~100ton/day(10000~12000m2)21.6ton/day(2700m2)PriceAround $ 1500,000~$2500,000Around $ 170,000Manpower More than 20 workers because of four process6~7 skilled worker
4) Machineries
1. PS115/28 Twin screw extruder

No.ItemsModelNumberManufacture1ScrewΦ1151 pairRuichang2TankΦ1151 pieceRuichang3Transmission systemPSJ115/22B -02-001 setRuichang4Cooling system 1 setZhejiang5Vacuum exhaust system 1 setRuichang6Vacuum pumpSZ-2,4KW1pieceRuichang7Transmission box lubrication cooling systemPSJ115 -03-001setRuichang8AC inverter motorY4-280-31-75kW1 setSiemens9Twin screw feeding device1.5kW1 setShanghai10Main motor AC inverter510- 75kw1 pieceETD11Feeding motor inverter510- 1.5kw1 pieceETD12Distribution box bearingSL18 50158piecesINA13Combined bearingHS9151 pieceCustomized 14Thrust spherical roller bearings9039424E1 pieceDalian15Melt pressure sensorPT1311 pieceChengdu16AC contactor3TB1 setSchneider17Solenoid valveDF-153 pairsShanghai18Mini breakerL7series Schneider19Axial fan0.55KW6piecesShanghai20Button 1 setSchneider21Potentiometer3590S3piecesSchneider22Alarm 1pieceSchneider23Aviation sockets 8piecesShanghai24Thermostat in screw 1 setZhejiang25ThermometerRKC40012pieceJapan
2. T-dies mould

Material5CrNiMoMold surfacePolished and levellingDimensionWidth:1350mmAdjustment range1-4.5mmHeating areaTemperature control 10 pointsAccessoriesA support vehicle needed to bear the mould
3. Three roller calendaring machine

TypeThree-roll vertical typeRollerDiameter:φ400mm, length:1500mm.Good quality seamless stain, surface hardening treatment. Surface hardnessHRC50-55.frameSteel plate welding and tempering treatmentBearing seatForging materialDrive unitSeparate gearbox drivenPower unitAC motor 2.2KWControl unitUsing ABB or ETD brand inverter control. Three rollers and tractor can be adjusted individually or simultaneously.Roller spacing controllerElectric mechanical transmissionRoller movementLinear guideBearingHigh temperature bearingsRotary jointUsing 6 pieces 1.25 "swivel joints.Safety facilitiesLimit switch and emergency stop switch.
4.Hot laminating device: 1 set
Laying the printing layer and wearing layer.

5.Roller temperature controller:1 set
Cooling mediumOilTemperature range50-180ºCTypeThree roller IntegratedTemperature control accuracy≤±1ºC, with automatic pressure, temperature, pump alert.Pump power2.2 KW, three setHeating tube18kw/group, three groups, corrosion resistance.
6.Cooling conveyor:1 set
Length8meters, two sections, square tube structureDriven unitNo need
7.Cutting device:1 set
To cut the material into regular dimension.

8. Traction machine
Rubber rollerDiameter:φ250mm, length:1500mm.Clamping methodOne pair of roller, pneumatic clampingDrive motorAC motor 2.2KWReducerIndependent reducerControl unitThe control unit is controlled by ABB or ETD brand inverter. The tractor and the three rollers can be adjusted individually or simultaneouslyElectric boxIndependent, made by medium carbon steelSafety facilitiesUsing German-made safety line device
9.Length meter: 1 set
Taiwan or Japanese brand, automatic counting length.

10.Shears:1 set
SizeCan be customized, maximum width is 1500mmPower unit5.5KW AC brake motorLifting unit Cam structureControl unitControl the length meter, manual and automatic two modesElectric boxIndependent, made by medium carbon steel.
11.Sucker type moving station: 1 set
MethodOil-free vacuum pump, power:600WNumber of suckers6 piecesVertical movement distance1m, a gear motor(0.75KW) drive the stationhorizontal movement distance3m, a gear motor(0.75KW) drive the stationMovement speed10m/minDimensionLength:4650mm, Height:3500mm
12.Electrical control system: 1 set
Electric control boxIntegralOperating boxCantilevered, mounted on a three-roll machine.------------------------
ConTACT US
Dipping Industries (Shanghai) Co ltdTel+86 21 37709072+86 13818131975E-mailWebsitewww.dippingtech.com
www.dippingindustries.en.made-in-china.comContactsMr.Low & Ms.RebeccaAddressRm.746, No.39, Alley1500, Meijiabang Road, Songjiang Shanghai, 201620, China