China Concentrate Apple Juice Processing Plant

Min small capacity apple processing plant machine
Raw material Fresh apples
End product Clear AJC/apple juice concentrate
Brix70~72 in aseptic bags
Hourly processing capacity up to 5 MTPH of raw fresh apples
Daily processing capacity up to 120 MT/day, based on three shifts
Processing period 60 days (or more)
Total processing capacity 7200 MT/year
Single strength juice Brix Average Brix 12, min. 10.0 and max. Brix 15.0
B/A, Acidity, etc. TBC
Typical juice yield 90%, with double extracting.TBC and enzymation
Waste materials Peel and excess pulp
Evaporator juice inlet 4000 Kg/hr 12.0 °Brix
Evaporated capacity up to 4000 L/hr (first effect 80 °C)
Concentrate outlet capacity up to 685 Kg/hr (in=12,°Brix / out=70 °Brix)
Concentrate outlet Brix 70 to 72 °Brix (adjustable)
Packaging Aseptic bags
ITEM MACHINERY NAME QTY

AFRESH APPLE PRE-HANDLING SECTION
A1 Fresh apple receiving pool 1
A2 Hydraulic flume 1
A3 Bucket elevator with pump 1
A4 Air-blowing & washing channel 1
A5 Fruit washing and sorting combiner 1
A6 Waste fruit discharge conveyor 2
A7 Water filtration & recycling unit for item A 1

BEXTRACTION SECTION
B1 HL bucket elevator 1
B2 Hammer chopper
(Equipped with some knives and rotors) 1
B3 Chopping platform 1
B4 Buffer tank 1
B5 Screw pumps 2
B6 Continuous belt press/1st stage
(with 1 set of belt as standby) 1
B7 Screw conveyor 1
B8 Screw pump 1
B9 Receiving tank 1
B10 Screw pump 1
B11 Continuous belt press/2nd stage
(with 1 set of belt as standby) 1
B12 Working platform for pressing 1
B13 Peels & seeds screw conveyor 1
B14 Balance tank for raw juice 1
B15 Integrated upstream control system 1

CENZYMOLATION & FILTRATION SECTION
C1 Plate heat exchanger 1
C2 Enzymation tanks(1000L,double-layer) 4
C3 Enzyme dosing unit 1
C4 Operation platform 1
C5 Centrifuge pump 1
C6 Disk centrifuge separator 1
C7 Buffer tank 1
C8 Ultrafiltration Unit 1
C9 Sectional control system 1

DConCENTRATION SECTION
D1 Buffer tank 2
D2 Tri-effect falling film vacuum evaporator1
D3 Control system for item C 1
D4 Operation platform 1
D5 Screw pump 2

E UHT STERILIZATION SECTION
E1 balance tank 1
E2 Plate UHT sterilizer 1
E3 Control system 1

F SINGLE-HEAD ASEPTIC FILLING SECTION
F1 Single-head aseptic filler 1
F2 Drum infeed and exit rollers 1
F3 Label printing station 1
F4 Control system 1

G TIN CAN FILLING SECTION
G1 tin can washer 1
G2 Tin can filling and seaming monobloc for 200~600g tin cans 1
G3 continuous pasteurizing & cooling system 1
G4 air dryer 1
G5 Labeling machinery
G6 ink coder(Linx) 1
G7 top chain conveying system 1