China Corn Flakes Machinery Corn Flakes Production Line Flaking Roller Mill

High Quality oat corn milling maize extruder machine for corn oat grain plantThis machine is a special processing equipment for feeding (food) products which can be used to make corn, soybean, oat and other granule materials into thin sheets by relative rotation of a pair of teeth roller.It is also suitable for rolling or crushing grains into breakfast cereal or cereal chips.
The thickness of the sheet directly affects the output, and the top is equipped with a material distributor to make the material fall more evenly.Adjust the sheet thickness under working condition.Single motor drive to reduce the speed difference of two rolls, so that the powder degree to the minimum.
YPG Flaking roller mill
1.Technical features
1)The roller adopts a square bearing seat, which is stable, reliable, low in noise and large in processing capacity;
2)The design structure is unique, the gap of the roller is adjustable, and it is convenient to directly adjust the thickness of the tablet, which can effectively prevent the roller from colliding;
3)It adopts centrifugal casting high-alloy special tooth (rolling) roll processing, through-axis assembly process, strong rigidity, and the roller body can be filled with heat-conducting oil, which has good work and molding stability;
4)The hydraulic system electric pump adopts intermittent automatic operation, the pressure is constant and reliable, and the energy saving effect is obvious;
5)Humanized design, strong operability, more stable rolling blank, long service life, convenient maintenance and maintenance;
6)Electrical realization of PLC automatic control;
7)The product has many functions, fully enclosed security protection, and has independent intellectual property rights.2.Technical parametersModelCapacity
(T/24h)Embryo piecesThickness
(mm)Power
(Kw)Outside dimensions
(mm)Weight
(T)YPG40*10060/201/0.3(Adjustable)11*2+0.551770x1200x1370~3.5YPG40*12580/281/0.3(Adjustable)15*2+0.552020x1200x1370~4YPG40*150100/351/0.3(Adjustable)18.5*2+0.552270x1200x1370~4.8YPG60*100130~160/45~50~1.2/~0.322*2+0.55+2.21912x1669x1834~7YPG60*125180~220/60~70~1.2/~0.330*2+0.55+2.22162x1669x1834~8YPG60*150260~300/80~90~1.2/~0.337*2+0.55+2.22412x1669x1834~9Note:
1)In the first row of the table, the treatment volume column 60/20 corresponds to the thickness of the embryo, which respectively represents the YPG40*100 tableting machine. When the corn tablet yield is about 60 t/d, the thickness of the embryo is 1.0 mm; When the tablet yield is 20 t/d, the tablet thickness is about 0.3 mm.
2)In the power project, the motor power of the main motor and its quantity, the feeding motor and the hydraulic station are respectively provided.
3)The parameter list contains "*/*" to indicate the technical parameters of processing corn and oats, respectively.
4)According to the user's special specifications, it can be customized according to requirements.3.Widely used
1)Machinable materials
1-1.Oil seed: Soybean, Sunflower, Canola, Corn germ, Cottonseed, Peanut, Corn, Sesame, Tea-oil, Olive, Tung tree, Oil palm, Flax, Almond, Camelia and etc.
1-2.Grain&Cereal: Oat, Rye, Wheat, Barley, Corn, Brown rice, Sorghum, Coix, Millet, Buckwheat, Black rice, Rice and etc.
1-3.Nut: Peanut, Almond, Chestnut, Cashew, Walnut, Pine nut and etc.
1-4.Kernel fruit: Coconut, Grapestoneand etc.
1-5.Spice: Curry, Ginger, Pepper, Coffee bean and etc.
1-6.Chinese herbal medicine: Ganoderma spore and etc.
2)Applicable industry
Edible oil, Biorefinery, Biofuel, Protein, Chemcial, Auxiliaries, Coating, Grain, Livestock feed, Pet food, Starch, Puffed breakfast food, Nuts oil, Chinese herbal medicine, Oleochemcial, Oilfield additives production industry
3)Related equipments
3-1.Our own manufacturing: Flaking mill, Crushing mill, Hulling machine, Bar huller, Kernel husk separator, Grinding mill, Flaking roller mill, Roll grinder, Grinding&Fluting machine, Oil residue pump, Hydraulic pump station, Roll&Tooth roll and etc.
3-2.Our partner manufacturing: Complete edible oil processing line equipment, Complete livestock feed production line equipment, Complete puffed breakfast food processing line equipment and etc.4.Choosing DETAI reason
1)Factory direct sale 2)Stable performance 3)Support for custom 4)Debugging 5)Maintenance5.Product photos
6.Packing&Shipping&Delivery
Equipmentcan be put into the container (Bulk vessel) naked packing with plastic package outside and fixed safety, spare parts can be packed in the plywoodcase and put into the container.
We have a lot of experience of shipping equipmentto Pakistan, India, Russian, Central Asia, Southeast Asia, Africa, etc.
6-1.Packing6-2.Shipping6-3.Delivery method7.Processing line-Pretreatment processing oil plant
Cleaning machine- Husking machine- Kernel husk separator- Drying machine- Crushing machine- Softening machine- Flaking mill- Puffing machine- Cooking machine- Pressing machine- Crude oil filter- Crude edile oil
Typicalplant: Soybean pretreatment
Soybean-Cleaning&Weighing-Softening-1st stage dehulling-2nd stage dehulling-Hull grinding- Maturing&Pelletizing
Soybean-Cleaning&Weighing-Softening-1st stage dehulling-2nd stage dehulling-Flaking- Expanding&Cooling- Extracting
Soybean-Cleaning&Weighing-Softening-1st stage dehulling-2nd stage dehulling-Flaking- Extracting
Soybean-Cleaning&Weighing-Softening-1st stage dehulling-Expanding&Cooling-Flaking- Extracting
Soybean-Cleaning&Weighing-Softening-1st Stage dehulling-Flaking-Extracting8.Partners
9.Machining equipments
Raw materials-Machining-Assembling-Painting-Finished product
10.Certification&Honor
11.Project cases
12.Company profile
Zhuanghe Detai Machinery Manufacturing Co., Ltd founded in 2006, is a modern production enterprise engaged in research&development, manufacturing, sales and service of grain&Manipulator amp;oil pretreatment equipment. We located in Zhuanghe City on the shore of the Yellow Sea in the eastern of Liaotung peninsula, moved into the new factory in 2016, which covering an area of nearly 30,000 square meters, with modern processing workshops nearly 8,000 square meters. Our company has a large number of outstanding talents in the field of grain&oil machinery and trade business, with all kinds of special personnel from technology, production to maintenance, which is the fundamental guarantee for us to achieve stability and development.
Our current business scope includes various specifications of flaking mills, crushing mills, hulling machine, blade hulling machine, separator, peeling machines, cell wall breaking machines, flaking roller mills, grinding roller machines, wire drawing machines, oil pump, hydraulic pressure station, roller/tooth roller and other products. The equipment we produce is suitable for all kinds of common oil crops including: soybean, sunflower seed, rapeseed, corn germ, cottonseed, peanut, sesame, etc. It is suitable for common food crops including: corn, oats, ganoderma spore powder and so on. After continuous innovation and upgrading of equipment by technicians, special equipment capable of processing various special materials (guar gum, oil palm, flaxseed, ramie, almond, ginger, etc.) have been successfully researched.13.Competitive advantage
1)Competitive Price (Cost-effective): We work as the leading manufacturer of various leading China grains and oils, animal feed and food, grain and nut food, chemical additive factories, and are sold with best value for money every year. From numerous comparisons and feedbacksfrom clients, our price is more competitive than other factories.
2)Quick Response: Our team is consisted of a group of deligent and enterprising people, working 24hrs/day to respondclients'inquiries and questions all the time. Most problems can be solved within 12 hours.14.about service
1)Equipment design
With strong engineer team has more than 20 years experience in the field of grains and oils processing, animal feed and food, food processing, renewable energy, additive chemicals, medicine equipment. Researchanddevelopment1~2 new type equipments every year, processable for all kinds of oil seeds, grains, beans, spice, nut, chinese herbal medicine.
2)Installation and debug
After equipment reached the workshop of customer, place the equipment according to plane layout diagram we offered. According to your requirment, we can arrange seasoned technician for on-sPneumatic Tools ite guidance equipment installation, debug and test production at the same time make the equipment reach the rated producing capacity and final material of the line. The buyer need to supply the visa, round-trip tickets, room and board, salary of our engineer and other staff.
3)Training
Our company offer free technology training to customer. The content of training is structure and maintenance of equipment, control and operation of equipment. Seasoned technician will guide and establish training outline. After training, the technician of buyer could master the operation and maintenance, could adjust the process and treat different failures.
4)Quality guarantee
We promise that our goods are all new and not used. They're made of suitable material, adopt new design. The quality, specification and function all meet the demand of contract.
5)After-sales serviceOther Electronics
After checking, we offer 12 months as quality guarantee, free offer wearing parts and offer other parts at the lowest price.
After the expiration of quality guarantee, we offer technology support and after sales service. Offer quality and favorable price wearing parts and other spare parts in time to ensure the normal operation of your factory.
Whether in and after quality guarantee, the technician of buyers should operate and maintain the equipment according to seller's demand, debug some failures. If you could not solve the problems, we will guide you by phone, 24 hoursAnti-Counterfeiting service hotline, and give a satisfactory answer; if the problems are still can not solve, we will arrange technician to your factory solving the problems. The cost of technician arrangement you could see the cost treatment method of technician.
Set up the user's sales file, control the operating condition of the equipment at any time, and provide the technical consultation service at any time.15.Payment terms
L/C, T/T, VISA, MasterCard, WESTERN UNIOn, BANK TRANSFER, PayPal,Trade Assurance and etc.16.FAQ
1)Whataboutthe power supply?
A:380V, 50HZ, 3Phase.
2)What kinds terms ofpayment can beBreaker & Protector accepted?
A:On T/T term, 30% down payment is required in advnce, 70% balance to be paid before shipment by T/T, or againstthe copy of original BL for old client.
On L/C term, 100% irrevocable L/C without"soft clause" can be accepted.
3)What aboutthe delivery time?
A:20-35 days after receiving the depositaccording to the production plan.
4)How about the color and logo design?
A:As per customer's requirement.
5)How about the Warranty?
A:12 monthsafter shipmentfor main partssincedeparture excluding spare parts.We guarantee the machine can be using more than one year (Under the suitable condition).We can provide the wearing parts as cost price.
6)What we can provide after export?
A:We will provide instruction manual, online technical guiding services.
7)Which document can supply?
A:documents provided for customs clearance:Bill of Lading, Commercial Invoice, Packing List,the Certificate of Origin and other documents required.
8)What logistics ways we can work for shipment?
A:We can ship machineby sea and railway and road.
9)Do you provide customized service?
A:We can design the equipment according your requirements (processed material, power, flakes thickness, cracking and husking rate, output, hydraulic station, final product use), at the same time we will give you our professional suggestion, with more than 20 years experience in thisindustry.
10)Do you have reference project?
A:We have reference project in some countries, if we get the permission of the customer who has bought the equipments from us, we can tell you their contact information, you can go to visit their factory. And you are always welcome to come to visit our company, and see the machine in our factory, we can pick you up from the station near our city. We recommend you to the factory who has bought the equipments from us in china, our customers in China cover almost all industries in which most materials can be used. It will help you find the same industry factory that processes the same materials as soon as possible, so that you can check the operation of our equipment and understand the relevant information and experience of the industry. Contact our sales people you can get video of our reference running machine.