China Densen customized sand casting pump parts with cnc machining sand casting textile machine parts

Densen customized sand casting pump parts with cnc machining ,sand casting textile machine parts

Description

Application

Processing

Material

Grey cast iron;ductile cast iron

0.05-100kg

Tolernace

Controlled by ISO 8006 CT4-6

Design Support

Quality Control

Material, Dimension,Performance,inside defects,Balance test

Standard

ASTM,DIN,JIS,ISO,GB standards

Products show:

Declaration:

Products shown herein are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within Densen group of companies.

Our policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.

Sand Cast Parts

Because sand molds are very versatile and adaptable to design parameters, just about any shape is achievable. Sand casting can produce a wide range of different parts in weights ranging from less than an ounce to thousands of pounds. Deeco metals excels at casting parts with simple to complex geometries for industries across the industrial and architectural spectrums. Some examples of the parts we produce are listed below.

Mechanical & Architectural Parts

Through sand casting, we’re able to replicate simple and complex designs for mechanical and architectural parts with accuracy and efficiency. Fully machined castings can be quoted and are preferred, as we reject substandard parts.

Small to Medium Size Parts

Gearboxes and housings,All types of valve and strainer parts, bodies & housings,Gears,Pump parts, bodies & housings,Counterweights,Water fittings,Flanges,Flywheels & handwheels,Architectural products,Fence post parts,Marine anchors,Shipbuilding parts,Crankshafts,Propellers,Impellers,Pulleys and much more.
Large Parts

Equipment housings, Large parts for road trailers, Large pipe fittings: elbows, Ts, connectors, etc.
Wind power fittings & housings
Off-road equipment parts, Heavy machine bases and much more

Automotive Service Industry Parts

Automotive service industries rely on Deeco metals for top-shelf sand cast parts. Some examples of auto and truck parts we manufacture via sand casting include:

Cylinder heads,Engine blocks,Engine exhaust manifolds,Transmission cases,Gearboxes,Brake drums,Wheel Housings,teering parts and many other parts

Sand casting has the advantages of shape and size flexibility and is very cost effective even with lower production volumes. Densen Group manufactures sand castings in a wide range of shapes and sizes that can be made in hundreds of different alloys. Our manufacturing and information systems are developed to take advantage of this scale in alloy range to provide fast delivery while meeting specific customer requirements. Using our chemically bonded sand system provides the flexibility to cast intricate internal and external features with a good surface finish. From prototypes to full production runs, we produce high quality sand castings for a broad range of applications.
Complex geometries and internal passageways
Prototyping and low volume order availability
Extensive range of over 200 alloys
Ability to meet most advanced testing, heat treating and finishing requirements
Experts in specialized castings that are difficult to make for demanding applications
Extensive experience with 3D printed molds and cores

Shenyang New Densen Casting and Forging Company is the sales company of Shenyang Densen Group of Companies. Features of New Densen simply summarized as below:

1. Trusted supplier of steel, iron & non-ferrous components;

2. Extensive documented quality program in place.

3. Castings, forgings, stampings, machining, welding & fabrication services.

4. 9 related factories, over 50 joint-venture sub-contractors.

5. 25+ years of manufacturing experiences, 10+ years of exporting experience

6. 100% of products sold to overseas customers.

7. 50% of customer base is forturne 500 companies.

Densen Group Architecture:

Casting Service:

Casting is a manufacturing process in which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to solidify.

New Densen offers multiple investment casting, sand casting, permanent casting, die casting, low pressure casting, ESR casting, lost foam casting, etc. Material can be handled include steel, iron, non-ferrous. Single component weight range is from 0.01Kg to 150 tons separately.

Forging Service:

Forging is a manufacturing process involving the shaping of metal using localized compressive forces. New Densen offers open die forging, closed die forging and ring forging services. Material can be steel, iron and non-ferrous. Material can be handled include steel, iron, non-ferrous. Single component weight range is from 0.1Kg to 50,000Kgs.

Stamping Service:

Stamping (also known as punching) is the process of placing flat sheet metal in either blank or coil form into a stamping press where a tool and die surface forms the metal into a net shape.

New Densen-XBL has more than 60 sets stamping equipments, is the designed supplier for several famous bands automotive companies, has the full ability to offer whole processes from blanking, stamping, welding, to electrostatic spraying for worldwide customers.

Welding & Fabrication Service:

Welding Frabrication is the fabrication process of metal structures by cutting, bending, then assembling the components together through welding

New Densen offers manual arc welding ,laser welding and robot welding etc. UT, MPT,RT,PT all are available used for inspection, WPS &PQR (Welding Process Specification& Procedure Qualification Records) before production is available under clients’ requirement.

Machining Service:

Machining is any of various processes in which a piece of raw material is cut into a desired final shape and size by a controlled material-removal process.

New Densen-XBL has more than 60 sets precision machines incl. CNC center, boring, milling, lathing, etc., and more than 300 inspection instruments incl. 3 sets CMM with grade μm. Repeated tolerance can be maintained as 0.02mm. Meanwhile awarded by certificates ISO9001-2008; ISO/TS16949. New Densen-XBL specialized in high precise machining for small-middle-big metal components.

3rd Party Inspection:

New Densen worked as 3rd party inspection center besides its sister factories or sub-contractors' self inspection, Offers process inspection, random inspection and before delivedry inspection services for material, mechanical, inside defects, dimentional, pressure, load, balance, surface treatment,visual inspection and test. Weekly project follow-up report together with pictures and videos, full quality inspection documentation available.

New Densen also designed as 3rd party inspection representative for several customers when their products made by other suppliers.

Application: