China Diamond Wire Saw Precision Wire Saw Sample Diamond Wire Saw

Desktop Precision Diamond Wire Saw With Touch Screen Control -- STX-202A
TX-202A(STX-202A is an upgraded version of STX-202 since Mar 2014 with additional auto-control Y-axis)is aCE certified,smallprecision diamond wire saw for cutting sample≤2" diameter or square up to 50mm in thickness. Itis designed to provide a smooth cutting for many kinds of materials, especially for fragile crystals and TEM or IC sample by using 0.28mm diameter x 15-meter longdiamond impregnated wire. It is an ideal cutting tool for material research, TEMsample preparation,and IC failure analysis.
SPECIFICATION:PowerWire Saw Control Consol: Universal 110V or 240VAC 50/60Hz, 200W max.StructureHeavy-duty aluminum alloystructurewitLeather Machinery h compact sizeautomatically controlled Y-axis by the digital panelsingle wire swing cutting with adjustable wire length from 5-15mm (broken wire still can be used) Transparent plastic plates are included to prevent Coolant splashing Add an oilrefill cup behind the forming tube (New design), please apply 10-15 drops Anti-Wear Oil before first-time use.Wire spooler motor, 3 Amps, Torque=1.8NmSample stage
Z axis: 50mm, automatically controlled by the digital panelY-axis: 50mm, automatically controlled by the digital panelTwo dimension sample stage built in 360°degree horizontal rotating and+/-10° tilting vis manual operationOptional:3 dimensions automatically controlled sample holder( Y+Y +360° flat rotation ) is available upon request at extra cost Cutting parameters
Feed Speed:0.01 mm/min to 40 mm/minadjustableBack Speed: 1 mm/min to 100 mm/minadjustableSpooler spin speed:1-260 RPM adjustableCutting depth: 0.1 - 50mmPositional accuracy:+/- 0.01 mmPlease click the picture left to see the samples cut by this machineMeteorite SamplePlease click the picture below to view the meteorite samples that were cut by our wire saws.Fig. 2 Fig. 3 Fig. 4
Controller & Touch ScreenColor touchscreen controller will set up wire travel speed, cutting speed along Z axis and cutting width along Y axis
Diamond wire≤ 15 meters used for each installationOne spool of0.30mm Dia x 20 meter length Diamond Wire is included for immediate useADiamond Blade Dressing Stone is included for keeping the wire sharp.Optional:For slicing or dicing very brittle crystal, you may order0.22 mm Dia. Diamond Wire. Note that 0.22mm Dia. The wire is very easy to break, please reduce feeding rate to the minimum. click the picture below to order spare diamond wiresFor longer wire life, please useLubeCool -150 Smart Solid Lubricant and CoolantFor better lighting, please consider aFiber Optic Y-shape Dual Light Microscope Illuminator
Wire tension systemStandard: Steel spring wire tension system with break wire alarmOptional:Pneumatic tension system:The wire saw can be upgraded with the pneumatic tension system at extra cost. Because cuttingwires with different diameters have different tension requirement for optimizing the cutting performance. With the pneumatic tensions system, the wire saw can handledifferent cutting wires from 0.1mm - 0.5mm dia. Anair compressoris required. Please review pic.left and contact us for detail information.
Water PumpOne water pump is included for cooling diamond wire during cutting.(the pump voltage is the same as the saw voltage)You must use anti-corrosive oil or radiator Gas Generation Equipment & Parts water as coolant ( buy from any auto store )Warning: must clean the machine after each cutting, especiallyusing tap water as the coolant to prevent rust. Product dimensions
Saw: 414mm(L)x500mm(W)x750mm(H)Controller: 340mm(L) x 290mm(W) x 170mm(H) ( Click to enlarge the picture below for detail size )Shipping dimensions48"(L) x 40"W) x 45" (H)Shipping Weight220 lbsWarrantyOne year limited with lifetime support, not including cutting wireCertificateCE certified. With additional certification fee, MTI can arrange NRTL to perform UL/CSA inspection and label the machine per customer's request. Application Notes
The flow rate of coolant is adjustable by the valve in the blue feeding tubing. Please adjust it properly to improving cutting performance.PlHeater & Heat Exchanger ease use correct cutting fluid. Don't use tap water or any other fluid would cause corrosion of machine parts.Must clean the machine after each use.Wire saws applications
STANDARD PACKAGE:No.DescriptionsQtyPicture (click to enlarge)1STX-202 diamond wire saw1 unitNote: part of the accessories are listed in the picture.2Electrical control box1 unit3Control box cable with Identification cable number
(Each cable has a unique number, please wire accordingly)3 pcs4Diamond wire Ø0.3mm x 20meter1 pc (installed)590-degree rotatable holder.1 pc (installed)6Auto-tension wheel fixture2 pcs7Two dimensions crossing vise1 pc8Diamond wire Ø0.35mm x 20meter (for spare)2 pc9Allen hex wrench M3, 4, 51 set10Cross-head screwdriver1 pc11Leading wheel (for spare)2 pcs12Auto-tension wheel (for spare)2 pcs13Resin Bonded Ceramics for Samples Holding(50 x 50mm)2 pcs14Wax bar4 pcs15Coolant tank1 pc16Water pump(the pump voltage is the same as the saw voltage)1 unit17Handle for spool1 unit18Water splash guard4 pcs19Oil can1 pc20Power cord1 pc215A Fuse2 pcs22Diamond Blade Dressing Stone1 pc23Ø8mm polyurethane tube for coolant system1 pc