China Drying Vacuum Dryer Drying Equipment

35 M2 Vacuum Freeze Drying Machine for Vegetable1 General Description
The machine is used for Freezing and Drying the goat milk protein.2 Technical ParameterZG-35 Vacuum Freeze DryerConstructionTechnical DataRemarkbase StructureEffective Area of Shelves35Producing Capacity350kg/24hour (min.)The Largest Capture Capacity450kg/batchPower Supply380V/50Hz/3PPower Consumption125KwCooling Water30T/Hr<28ºCMain StructureA Unity TypeWeight9,500 KgDrying OvenOven MaterialSUS304/6mm thickDoor LockHand knob lockDoor Open DirectionOpen to the right (the handle is on the left)Open Angle>110oDoor MaterialSUS304Oven Shape and DimensionRound Φ1600*3000Frost-resistant GlassToughened safety lead-free glass
φ240, δ25~27Observation WindowOn the front sideSealSpecial cross-section silicon rubber is applied to the door to make sure the vacuum sealingTemperature Digital SensorT type thermocoupleShelvesShelf MaterialSus304Shelf quantity (pc)15+1The top layer is temperature compensating plateSS Tray550*430*30*2156 pcsDistance Between Shelves70mmBottom Shelf Height from The FloorMin. 500mmShelf Dimension (LxWxH)2150*1100*15Min. Temp. of ShelfDesign Temp:-40ºC, Min Temp:-45ºCMax. Temp. of Shelf70ºCHeating Power Consumption28 Kw/380V/50HzCondenserCondenser MaterialSUS304Condenser Shape and DimensionRound,¢1500*1600Coil Pipe MaterialSUS304Coil Pipe TypeRound Coil PipeTube Capture Area≥42Observation WindowOne pc, on sideFrost-resistant Glassφ240, δ25~27Condenser Lowest Temp.-55ºCDe-frost MethodSpray +ImmersionTemp. Digital SensorT type thermocoupleCooling RateRoom temp. ~-40ºC, 1hrCondenser Design Temp.-40ºC, lowest -55ºCChilling SystemCompressorSW1L500050Ph ITALY REFCOMP2 setsPower Consumption70KwRefrigerantR404Temp. Uniformity of Shelves±1ºCOil separatorChinese Famous BrandFilterChinese Famous BrandOil Pressure Difference ControllerChinese Famous BrandGas-liquid SeparatorChinese Famous BrandDehumidification Drying FilterChinese Famous BrandManometerChinese Famous BrandHigh/Low Pressure Protect RelayChinese Famous BrandWater Cooling Type CondenserChinese Famous BrandRefrigeration Electromagnetic ValveEmersonExpansion ValveDanfossRed Copper Pipeφ16,¢12,¢10Refrigeration Return-Pipeφ57 SS seamless pipeVacuum PumpsVacuum PumpLeyboldDC3002.2KW4 setsRoots Vacuum Pump Model and QuantityEdward EH5001.5Kw2 setsCorrugated PipeΦ76, ¢108Vacuum Pipe Shock ResistancePump Air Flow300L/SPower Consumption11.8KwButterfly ValveChinese Famous BrandVacuum Electromagnetic ValveChinese Famous BrandAutomatic open or close with the vacuum pumRegulationChinese Famous Brand, ZJ-54/¢15.5Vacuum 10Pa30minutesFinal Vacuum5PaNon loadSystemLeakage Rate0.005 Pa.m3/secCIP Cleaning SystemCleaning TypeSeveral angles spraying+ pantoscopic high speed sprayingCIP WaterPurified waterCirculation systemPipe MaterialSUS304 seamless pipeCirculation PumpChinese Famous Brand,TD65-15/21.5KW1 setPower Consumption29.5KwBall ValveChinese Famous Brand, comply with Q/IAKX002-97Circulating MediumSilicon oil (DC 200/5)Heat ExchangerALFALAVAL1 setHeating Capacity860Kcal/hr x28Kw =24080Kcal/hrHeating Rate>1ºC/minHeating MethodElectric heating resistance, 4Kw/pc x6 (steam heating is also available)
Can adopt steam heating if user requiresIt takes 40minutes from -40 Deg Cto +40 Deg CControlManual/Auto controlHeater DimensionΦ300x300Exoansion Tank Size¢350*600Control systemSystem Monitoring SoftwareChinese Famous Brand1 setVertical Operation TableChinese Famous Brand,
1400x300x1000Control, recordPLCSIEMENS CPU226 CN AC/DC/relay
Auto and manual
Stage set: 10 different programme1
Can be connected to PCExtended Module for ThermocoupleSIEMENS EM 231 CN 4(4TC)5Analog Signals Input ModuleSIEMENSEM 231 CN (4AI)1HMISIEMENSCable of HMI and PLCChinese Famous Brand1Constant CurrentChinese Famous Brand1AC/DC Power SupplyChinese Famous Brand /24V/5VOne for eachThermocoupleT type20 pcsVacuum GaugeChinese Famous Brand2AC ContactorSchneiderCircuit BreakerSchneiderCables10 m2,6, 4m2, 2m2, 1m2
3 Machine Constructionframe Constructionbase constructionbase Painting using spray gun and before painting, rust removal and putty draw must be done. For those no stainless steel parts used in the frame of the machine, agood anti-rust painting must be applied. The parts must be painted before they are assembled.frame pieces must be machined not simply cut with the torch. Chamfers are required on edges.Outside frameExternal need polished and without scratch, residue, pore, rust, etcInner SurfaceMirror polishOther Electronics , Ra to 0.8um. No scratch, residue, pore, rust allowedDoor, Observation Glass, CoverStainless steel door, stainless steel cover, observation glass (anti-freezing glass),with handlesSteel door thickness≥2mm, non steel door thickness≥8mmDoor posts thickness≥2mmDoors and windows must install flat. They must open flexible. When doors and windows open, the distortion must≤2mmWelding RequirementContinuously welding and grind to without sharp edge.Welding must be strong, no spot welding allowedWelding on outer frame must be polished.Welding scar or residue must be removed, passivation is recommendedPipes contact with product must adopt automatic welding. Inner welding surface must polish to be flatMechanical InstallationScrewsScrews on outer frame and working station material with SUS304 if in contact with productAll screws on outer frame and working station must be Hex Head, six-sided with socket head. Screw back side must be polished while the installation part is polished.PipePipe must have label to show what the flow is and the direction.LabelsMain parts must have ID code label, such as motor, pump,valves, control panel, etc. The ID code must comply with regardinSensor g drawing.Adjustable part must have its own reference point and scale, the scale should plate next to the regarding partInstalled to indicate all the lubricate points, according to lubricating drawing.HandleHandle should installed for machine moving and working table windows.Handle must install with industrial type, furniture type is prohibited.Electronics InstallationCabinetMust have dust free design, gasket must inSurveillance, Control & Protection stall on the door and air filter must be withinCabinet door must thickness ≥1.5mmHandle must be industrial typeComponent Installationbase board of electrical cabinet must have yellow anti-rust painting and the thickness≥2mm. It must be easily dismantled for maintenanceMain components must be orbit mounted designThe components which is installed on the base board should be with has fixed screw on board to avoid loose.All components must have label according to the electrical drawing. No handwriting label allowed.When wiring modular stations/equipment, panel connectors must be used to interconnect the equipment. This should help to make an easy installation/maintenance of the machine.Main SwitchInstalled with interlockEmergency StopInstalled and easily accessibleWiringThree phase wire(Yellow,Green,Red, Black(neutral)110VAC/220VAC is Red(Hot),Blue(neutral)24VDC:Brown(Positive)0VDC:Blue(neutral)Permanent Earth :Green/YellowEvery cable must be labelled in both connection points. Terminal must have ID label. These ID Labels must correspond to the drawings.Wiring diameter must comply with currentWiring must be tidy and orderly. All cables outside the wiring ducts should be covered and protected, such as with insulating conduit.
4 Material Specification
Production Contact Part DirectlySteel parts, such as valves, pipes, connections, containers, etc, SS304Seal for material with sanitary silicone or TeflonPlastic parts use FDA approved material like POM, PTFE, etc.Production Contact Part IndirectlySteel parts on the outer frame and work stationnot in contact with the product must be Stainless Steel304Sheet metal internal and external surface finish and polishing must be done to prevent cross contamination between products. No voids, pits, or unfinished welds will be accepted.Continuous welding.MachPacking Machinery ining RequirementAll surface is uniformly smoothly without scratch, pore, etc
5. Control, Software and Programing
ControlA manual/automatic option must be programmedSpeed of the machine must be adjusted through the HMI.An externalportable jog button must be installed for installation debugging and maintenanceTouch ScreenTouch screen should have 3degree priority: Operator- Maintenance -AdministratorWarningWarning label must be pasted on the apparent place.Warning information should be displayed on the HMI.Warning buzzer and 3-color lamp should be installedEmergency stop button should be installed6 Safety Issues
Mechanical PartRotating parts must have protected coverAll corners and edges must be rounded.Electrical PartHigh voltage part must have warning labelA three-color signal lamp must be installed in the machine. If the machine is working normally in the automatic mode, the green light must be active. When the machine is in Stop mode the red light must be on and the rest off. Any failure or alarm messages must turn the yellow light in and flashing.Other PartPipes or other high and low temperature parts must have warning labels7 document List
documentRemarkOperation Manual
Standard Operating Procedures
System, equipment general description
Overview
Major technical parameter.
Major components
Operation and adjustment appendix
Cleaning Procedures
Touch screen operational instructions (including all buttons, uses and ranges, password).Maintenance Manual
Maintenance and troubleshooting.
Touch screen alarm explanation and troubleshooting.
Lubricant List (Record of lubricants used to operate the machine, if applies)
Lubrication Procedure and Timing.
Drawing
Layout Arrangement drawing
Electrical wiring drawings
Mechanical drawings (Drawings maintenance, assembly and disassembly).
Pneumatic Drawings (if there were)
5.PID (if there were)Main Components ListThe component list must match exactly with all the components that were used during the manufacture and assembly of the machine.Spare Parts ListFor all the parts that may be damaged during ayearTool ListFor all the tooling the machine need for installationQuality Certificate
Factory quality certificate
Main components such as motors, pumps, inverters,gear box, PLC ,Touch screen, etcQuality certificate of raw material
Certificate for stainless steel 304 used for the manufacture of the parts in contact with product.
Certificate for the plastic or polymer material in contact with product. (if applied)
Certificate for stainless steel 304 used for the manufacture of the machine.
Main Components InstructionMain components such as motors, pumps, inverters,gear box, PLC ,Touch screen, etc
Observations: Before FAT performance all the steps of the manufacture process must be done, documentation must be completed and compiled in afolder; manuals must be specific for the machine this document describes. The machine must be tested before FAT performance.Observations: Before FAT performance all the steps of the manufacture process must be done, documentation must be completed and compiled in afolder; manuals must be specific for the machine this document describes. The machine must be tested before FAT performance.
Others:The supplier would provide techinican to install the equipment in USA. (fees for board and lPharmaceutical Equipment & Machinery odging, air tickets, etc is born by buyer)
More details, please contact :
Kara
GENYOND MACHINERY INDUSTRIAL GROUP LIMITED
NO.1328 Hengnan Road Minhang District 200000 Shanghai
Mob/: +86 18121072098