China Exercise Book Making Machine

Exercise book making machine (LD-1020)
This machine utilizes advanced technology such as microcomputer controls, photoelectric tracking, touch screen operation and water ink flexographic printing etc. The machines are hydraulic powered and utilize gas pressure devices.
This production line is an ideal choice for mass production of staple-bound notebooks. It can make the finished wire stapled exercise book from reel paper automatically with a perfect combination of 12 Processes:

1. From One Reel Paper Unwinding,
2. High Speed Flexographic Printing With - 2 Pages & 2 Colors,
3. Rotary Slitting Knife
4. Overlapping,
5. Collation & Counting
6. Auto Cover Insertion,
7. Saddle Stitching,
8. Folding,
9. Book Spine Pressing,
10. Cross Cutting,
11. Separate Cutting
12. Delivery to the Finished Product Collection Station.

EQUIPMENT FEATURES:Efficiency And OutputA machine production capacity is 15 to 20 million notebooks if run for 300 days a yearBy running 20 hours a day, one machine can use up 8-10 ton of reel paper. So if set to produce five booklets, less than 40 sheets, equal to 80pages, the machine can produce 12000 per hour.
Cost And WastageThe printing unit uses soft plate printing rollers; the price for the soft plate is 0.18RMB/mm2. For example, if double pages one color, 2 soft plates cost around 1200RMB. One plate can print around 300 ton paper.The printing uses environmentally friendly water ink, the cost is less than RMB5 per kilogram. It is one quarter of offset printing ink costs. In future most users will tend to use water inks because of environmental considerations.Less wastage of the paper. Our machine can cut 6 booklets each time. The middle of the booklets does not need to be cut. Pages only need 5mm trimming wastage on both sides. Compared with other machines, each book can save around 10mm paper.Labor cost. Our machine needs 4 people to operate it. One person to manage and operate the machine, another three people for collecting the finished books and other duties. If producing 200 hundred books per day, it can save around 25 man-hours compared with those factories that do not have this kind of machine. Product QualityThe ruled line is clear, uniform in thickness, positive and negative overprint control is accurate.Page counting is 100% correct.Stitching head: We use the Hohner brand stitching head from Germany to ensure the stitching staples are secure without loss or warpage.Cutting size is consistent and square.
PRODUCT CONFIGURATION:
DEscriptIONBRANDITEM NO.ORIGINSTAMPING ROLLER BEARINGFAGRNU1011GERMANYKNIFE LINEAR BEARINGEASESED60JAPANBEARINGNSK2205,2206 ETCJAPANKNIFEIKS SHANGHAI CHINASTITCHING HEADHOHNER43/6, 52/8GERMANYCUTTING FLAT BELTHABASIT SWITZERLANDCUTTING SYNCHRonIZING BELT
SOMGS GERMANYUNTRT JAPAN70A DC DRIVER
PARKER590P/0070/500/0011/UK/ENW/0/0/000UKPROGRAMMABLE CONTROLLEROMRONCTEL-M30-DR ETCJAPANPHOTOELECTRIC SWITCHOMRONE3JK-R4M1JAPANCIRCUIT BREAKER, BUTTON ETCSCHNEIDERGV2ME05CFRENCH

PRINTING UNIT ADVANTAGES:Rigid 60mm thick, 3000 kgs cast iron frame ensures accuracy of printing and rulingIt is driven by toothed timing belts to ensure printing accuracy and its working life is long.Long life belts are easy and quick to fit, adjust, and maintain. It uses the hydraulic pressure control, producing full print uniform lines. Brake operation is automatic thereby saving paper.
BOOK CUTTING UNIT:Using a strong 60mm thick, 4000 kgs cast iron frame ensures the stability of the cutting unit.The cutter is the shear type.Simple and quick to operate and adjust. The longitudinal cutters consistently cut the same size without beveling.
Exercise book making machine (LD-1020)
TECHNICAL PARAMETERS: Product Model Type LD-1020 Web Width580~1020mmMax. Printing Speed 300 M/Min Repeat Range290~720mmCutting Length 290~720mmCounting & Collecting 5~50sheetsMax. Reel Paper Diameter1500mm Sheet Weight40~120gsmNote Book Size Min. 125´125mmNote Book Size Max. 297´210mmCover Paper Weight 70~350g Appendix Weight(Sheet)40~150g Max. Output Frequency Trimming 45cycles Sheet Stitching Thickness 8 Mm Total Power32 Kw Overall Dimensions(L´W´H)21.000´2.500´2.400mm³Machine Weight 22 T

Supplier:Yiwu Linage Machinery Co.,Ltd