China Folded Disposable Ultrasonic Face Mask Machine

Folded Disposable Ultrasonic Face Mask Machine

Product Description

Folded Disposable Ultrasonic Face Mask Machine

Advantages:

1. N95 mask machines are used for full-automatic folding mask production (typical models like N95 mask). 2. The working process of Minghui N95 Mask Machines are as follows: The multi-layer non-woven fabric rolls are subjected to compoundroll welding after feeding. Nasal lines are welded after unrolling and cutting. Two rolls of rubber band are welded afte automatically unrolling and cutting to designated length. Then masks are folded in half. After ultrasonic welding and fusion, the masks are rolling-cut and formed. Finally, we get finished N95 masks. 3. The masks have great filtration effect, perfectly fit face of people and are comfortable to wear withoutcausing any pressure . The masks can be applied to various fields, like medical, electronics, mining, construction, etc.4. Mask Machine uses PLC, touch screen control and the main conveyor adopts unidirectional motor transmission, which can achieve precise movement, stable control and adjustable speed.

Станок для производства N95 масок

Folded Disposable Ultrasonic Face Mask Machine

Equipment overview and compositionThis equipment is a fully automatic production line for N95 series folding masks, which can realize the N95 masks from the raw material cloth roll feed, nose line welding, mask surface welding, automatic body cutting, logo printing, valve hole punching cutting (optional), breathing valve installation (optional), body cutting, earloop Fully automated production from welding, main body forming, main body fusing to blanking of finished products. The equipment will not cause any damage to the filtering performance of raw materials during operation. The filtering effect of N95 masks produced by this equipment can pass the international N95 standard test.The device is mainly composed of the following parts:a. Non-woven fabric roll placement and tension control unit (a total of 6 roll placement devices).b. Automatic cloth deviation correction unit (this is optional).c. Non-woven composite rolling unit:Composed of a rubber roller and a steel roller, the roller pressure can be adjusted by adjusting the spring tension.d. Mask nose clip assembly unit:Including automatic feeding, leveling, cutting, conveying, assembly and ultrasonic welding of coils, the length of the nose clip can be adjusted within the set rangee. Mask surface pattern welding unit:The pattern adopts ultrasonic welding. The ultrasonic welding system is equipped with a cooling system. The pressure of the welding system is adjustable. The ultrasonic working program is controlled by a PLC connected to the host. The main technical parameters of the ultrasonic welding system are: power 2.0KW, frequency 20KHz. Welding or knurling wheels of the system can be operated on the touch screen. It can be opened or locked by controlling the opening and closing of the cylinder, and the compression gap can be adjusted.f. Character printing unit (this item is optional):Equipped with Marken 5200 series dual print head printer (optional), the print head position can be adjusted by adjusting the structure.g. Ear strap assembly unit:Straighten and straighten the earloop by applying a certain tension to the earloop. The length tolerance of the earloop is XX + 1-2.5mm (depending on the customer's drawing). The cut of the earloop is cut flat and there is no fiber left. The ultrasonic welding process is used to achieve the connection with the mask body. The knitted belt is completely welded, no defects such as desoldering, over-welding, and virtual welding. The tensile force after welding is greater than 16N.h. Body cutting and waste discharging unit:According to the designed cutting contour, the body is cut with a group of rolling cutter wheels (the cutter material is made of speed steel), and the pressure of the 10,000 pad wheels is adjustable.i. Breath valve assembly unit (this unit is an optional unit, the unit is not included in the standard configuration):The valve body parts are automatically fed by the vibrating disc, and the batching bin of the vibrating disc has a feedinginterval of more than 1 hour. After the valve body is assembled to the body, the ultrasonic welding process is used for welding. The power of the welding system is 2.0KW, the frequency is 20KHz, and the pressure of the welding system is adjustable.j. Folding forming unit:The position of the molding triangle plate can be adjusted by the adjustment mechanism (up and down, left and right adjustable range is +/- 2mm).k. Nose and forehead welding unit:Welding using ultrasonic welding process, the pressure of the welding system is adjustable.l. Forming and cutting unit:It consists of a rolling cutting wheel and a shim wheel, with adjustable pressure. The cutting material is high-speed steel.m. waste separation unit.n. Control system: Mitsubishi PLC control system in Japan and Taiwan Weinview

N95 Оборудование для производства масокСтанок для производства N95 масок

Specification

Compatibility

only one type of N95 mask produced by this machine

Capacity

>40 pcs/min

frame

frame

Aluminium profile

Color

frame

Aluminium Original color

Panel

Green

Input Voltage

AC200V-AC240V, 50HZ

Internal Voltage

24VDC

Air Supply

0.5MP-0.8MP,flux;290L/min

Power

16KW

Using Environment

The temperature is 10-35 degrees, the humidity is 5-35%HR, the ground
load is less than or equal to 500KG/m2, there is no flammable, corrosive
gas, the cleanliness is not less than 100,000 dust-free workshop

Outer Dimension

L14.5M*W9M*H2.2M(For your reference only)

Weight

≤ 4500KG

Warranty

1 year

Warranty

1 year

Standard Components Instruction

Name

Brand

Remarks

PLC

Mitsubishi

Electric control of main part

Touch Screen(Human-Machine Interface)

Weinview

Operator Interface

Cylinder

Air Tac or smc

Mechanism Braking

Guide Rail

Hiwin SHAC or TBl

Mechanism Sliding

Stepping Motor

Samsr or Lead Shine

Servo motor

Panasonic, Sankyo or Xinje

Adjustable Speed Motor

Taiwan Chenggang

Optical Fiber Sensor

Keyence, Panasonic or Omron

Other Electrical Components

Mainly Japan Omron, partly China Chint or other similar famous brand

The equipment adopts imported famous brand standard components, effectively guarantee the accuracy and stability.

Станок для производства простых масок 

Function Description

1. Non-woven fabric coil placed and tension control unit (total 6 group of coil placed device)2. Nose clip welding automatically3. The face mask is embossed and fused4. LOGO printing5.Left earloop welding6. Right earloop welding7. Mask folding and welding8. Mask bod cutting9. Mask finished products unloading10. Waste materials discharge

Folded Disposable Ultrasonic Face Mask Machine Machine Parts Spec:

The finished size of the mask shall refer to the process drawings or samples provided by the customer, and the equipment accessories with directly different product specifications such as ultrasonic welding head, hob and cutting knife shall refer to the above process drawings or samples provided by the customer.

N95 Оборудование для производства масокЛиния по производству машин для плоских масок

Packing & Delivery

Company Profie

Manufacturing Strength•Shandong Sanzheng Machine Tool Co., Ltd. is a professional pipe thread lathe professional manufacturer integrating design, R&D, production, sales and after-sales service.•Precision sheet metal welding parts serve well-known enterprises at home and abroad, maintain leading manufacturing level and industry prospect sensitivity.•Shandong Sanzheng Machine Tool Co., Ltd owns more than 660 sets of various equipments such as casting, forging, machining, assembly, and heat treatment. The company has set up a technology development center, an international foreign trade department, an information data processing center, a product quality supervision and inspection center, and a measuring room, which is China's most powerful pipe threading lathes supplier .•Today, Sanzheng Pipe Threading Machine have been operated in more than 20 countries. Pipe thread lathes have won the trust and praise of domestic and foreign customers with high quality product quality and timely after-sales service.

Manufacturing Processs

Casting——Electric furnace/spectrum analyzer/normal furnace/shot blasting machine/sand-cleaning machine/casting natural aging Casting making: Electric furnace resin sand casting, spectrum analyzer to test the casting elements, uniform casting without loose, trachoma, long life and not easily deformed! Normalizing - Natural aging - Vibration aging - High-frequency quenching.Precision Machining——Horizontal boring and milling machining center/Taiwan MICROCUT/CMM/boring and milling machine/guideway precision grinding machine/processing workshop picture.Casting processing: Three cases were processed using imported MICROCUT machine center (5.4 million). Other small parts were completed by machining centers and CNC lathes, some of the detection are using three coordinate.Assembly ——Headstock Assembly Drawing / Manual Scratch Drawing / Manual Assembly Drawing / Electrical Assembly Drawing / System Assembly Drawing.Lathe assembly: 26 processes are completed in an orderly manner. Each process inspection is strictly execute as ISO9001 quality system certification 6S management.Precision Inspection——Spectrometer/CMM/Rail Hardness Detection/Laser Interferometer.Lathe Inspection: Laser Interferometer (Renishaw, UK).

Strict Quality Control Means and Product's Advantages

•Apply advanced testing equipment to processes to realize precision testing and ensure final performance and quality of products.•Using electric furnace smelting and resin sand sculpting casting technology to effectively avoid defects such as sand holes and air holes in the castings. The ingredients are analyzed by imported spectrum analyzer to ensure the quality of the castings. The castings are treated with secondary thermal aging and have good stability.•It adopts an overall floor type bed with wide bed rails and good rigidity. The guide rails are subjected to high frequency quenching. The SD guide rails have SD composite soft tapes that are wear resistant and reduce the friction coefficient. The screw is integral (non-docking). The saddle is widened and thickened, the operation is more stable, and the cutting ability is improved.•The three boxes of the machine tool are precisely machined by the CNC boring and milling machining center imported from Taiwan. The machining of other workpieces are completed by the CNC machine tool and the machining center, which effectively ensures the accuracy of the box and the workpiece.•The accuracy test of the equipment is firstly conducted by a Renishaw laser interferometer imported from the United Kingdom to detect the repeated positioning accuracy of the X and Z directions of the equipment. Finally, the overall inspection and acceptance of the equipment in accordance with the corporate standard is performed, which effectively ensures the accuracy of the machine tool.Spare PartsSanZheng provide a wide range of standard replacement and repair parts for our full product line. Our manufacturing capability allows us to manufacture the parts efficiently and cost-effectively.Most of our outsourcing parts are international brands, easy to replacement and maintenance.And, SanZheng provide 1 year warranty on the whole system.

Technical Capability

SANZHENG research and develop Pipe threading lathe for more than 50 years . More than 200 staff ,9 professional engineers ,cover an area of 120,000 square meters. From metal making, casting to the design and manufacturing of CNC machine tool products, standardized production and management have been realized for products in each process. Meanwhile, the company has passed such certifications as ISO 9001 Quality Management System, ISO 14001 Environmental Management System.