China Ground Calcium Carbonate Powder Production Line Ball Mill Grinding

Ground Calcium Carbonate Powder Production Line Ball Mill Grinding


Advancement Of System

A.PLC control, easy to operateB.Low contamination of materials with high purityC.Flexible choice of grinding media and linersD.Safe and stable operation and low maintenance costE.Reasonable process design, low energy consumption per unit, large outputF.The product produced has a concentrated particle size distribution and stable product quality

Features And Advantages

Ball Mill(1)Meets the requirements of German superfine filler grade mineral processing;(2)Optimize the aspect ratio to prevent excessive grinding and achieve optimum grinding results;(3)Optimize the opening ratio and opening design of jaws, increase the grinding fineness with a smaller grinding media;(4)The slab-type grinding tail discharges, the discharging is smooth, there is no grinding phenomenon, and the cylinder does not need to be cooled;(5)Grinding media according to product requirements, reasonable ratio, high filling rate, high efficiency;(6)Grinding aids when grinding ultrafine powders to improve grinding efficiency;(7)Optimize the matching of drive and grinding energy to maximize energy savings;(8)And the classifier forms a closed system, negative pressure conveying, no dust;(9)Optimize the shape and material of the lining and grinding media, according to German standards, reduce the damage rate and improve the grinding efficiency;(10)Hard minerals can be designed with no iron pollution, and the lining and grinding bodies are made of alumina ceramic, quartz, SILEX or special materials.

Classifier(1)Different models of Classifier could be selected depending on different fineness of products;(2)FW series Classifier are suitable for classifying of D97:3~20μm products;(3)FL series for classifying of D97: 8~45μm products;(4)Wide range of adjustment is available with each Classifier and the application is extensive in market.

Quantitative system(1)Ball mill feedstock adopts a precise quantitative system, which can stabilize the feed even if the density of the material changes;(2)Classifier feedstock adopts a precise quantitative system and interlocks with the discharge of the ball mill to ensure the stability of the system operation and product granularity;(3)High-precision metering pump, according to fineness requirements of product, spray the grinding aid into the mill with accurate time and dosage;(4)The damper valve has an airflow measurement system that allows accurate control of the flow volume and rate of classifying.

Control systems(1)Both the material silo and product silo have leveler, which can realize automatic control of the entire production line;(2)Using PLC control, the light flow chart shows the running status, which is clear and easy to operate.

Environmental protection and noise control(1)Adopt membrane filter bag, dust emission is less than 20mg/m3;(2)Adopt efficient muffler, exhaust noise <80dB(A);(3)All heavy-duty moving parts have shock absorbers;(4)There is no waste water discharge, only the cooling water of the ball mill bearing and can be recycled.

Main equipment specifications and parameters of ball mill classifying production line (taking quartz as an example)

ModelIBM1570IBM1830IBM2200IBM2400IBM2600Power (KW)75 160245320560ClassifierModel 1 machine FL360 1 machine FL450 1 machine ITC3 1 machine ITC4 1 machine ITC5 Power (KW) 4873.5105120197Auxiliary equipment power(KW)Conveyor packaging 511111122Air compressor 7.511151522Particle size and productivity(T/H) D90-92 45um 1.02.03.04.56.7D90-92 15um 0.51.01.62.73.4D90-92 10um 0.350.751.01.5

Related engineering case

Quartz ball mill and classifying production line

Silicon powder ball mill and classifying production line

Calcite ball mill and classifying production line

Heavy calcium carbonate ball mill and classifying production line

Company Profile

Shandong ALPA Powder Technology Co., Ltd.

(abbreviation: ALPA / Equity Code: 171033)

THE WORLD'S LEADING SUPPLIER OF

ULTRA-FINE POWDER SOLUTIONS

ALPA was founded in 1999.Focus on ultra-fine ultra-pure crushing and classifying research, powder shape control, powder surface modification, and system integration of powder engineering equipment.

In the fields of ultrafine grinding and classification in the pharmaceutical, food, chemical, mineral, new materials, solid waste treatment and other industries, ALPA has mature and fully customized solutions and helps you design the ideal system to meet your needs.

Q: What service do you supply?

A: 1). We offer consultancy for project feasibility assessment, process flow definition, preliminary layout and factory building plan, project budget, project time schedule, etc.
2). We supply sample processing tests in our test station where are equipped with our various machine products, to help clients compare performances of different types of machines or process.
3). We supply project engineering, automation engineering and civil engineering.
4). We send engineers to the clients' project site and offer on-site technical instruction and supervision during the machine installation, commissioning and test run.
Q:How can I trust on your quality?
A: 1). All of the machine be tested successfully in Weifang workshop before shipment.
2). We supply one year warranty for all equipment and lifelong after-sales service.
3). We can test your material in our equipment before place the order, to ensure our equipment is suitable for your project.
4). Our engineers will go to your factory to install and debug the equipment, they will not be back until these equipment can produce qualified products.
Q:Does your company provide Engineers Abroad Service?
A: Sure, we provide it. And we can provide free training for on-site workers.
Q:How to train our staff about operation and maintenance?
A: We will provide detailed technical instructive pictures to teach them for the operation and maintenance. In addition, our engineers for guide assembly will teach your staff on site.