China Gypsum Drywall Stud Track Partition Roll Forming Machine

TECHNICAL PARAMETERS

1)Material:hot dipped galvanized coil,galvalume steel

2)Thickness of material:0.35-0.7mm

3)Yield strength:235-340mpa

4)Width of material:

C type → 49.5*36mm:133mm C type → 69.5*39.5mm:160mm

U type →50.5*26mm:101mmU type → 70.5*31mm:131mm

5)Sizes of imposing:

Bottom sizes:0.5*0.5mm(square)

Top sizes:1.0*1.0mm(square)

Note:The height of C&U type are flexible by spacer.The C type height are flexible between 36mm&39.5mm.The U type height are flexible between 26mm&31mm.Including 6 sets of blades

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Temperature:-10ºC~35ºC

Voltage:380V,50HZ,3P(or according to customer request)

Air pressure:0.6~1.2Mpa

Total Power:≈21kw

Color:
Production capacity:0-50meters/min(without punching,no stop cutting)

0-30meters/min(with punching,no stop cutting)

Dimension (L*W*H): L≈ 5.3 m, W≈ 0.9 m, H≈ 1.5 m

Specification of the shipping container:(the number is pre-estimated ≈, final data should be confirmed in two weeks before delivery.)

Container

20FT

40FT

40HQ

Number

1

No.

Components Name

Unit

Set/Pcs

Marks

1

Two head Manual de-coiler

1

2

Feeder

1

3

Roll Forming Machine

1

4

Punching system

1

5

Electrical control system

1

6

Hydraulic Guillotine

1

7

Powered Receiving table

1

8

Spare parts

1

9

Technical Manual

1

The weight of machine is about 3.5tons

The total dimension of machine:5300(L)*900(W)*1500mm(H)

6.1Two head head Manual uncoiler: 1SET
Capacity of uncoiler:2-3tons
Expansion of segment:Manual

Rotation of segment:ManualNumber of segment:4

Approximate size:Length:2.3m width:1.1m height:1.5m

6.2 Feeding&levelling:

Entrance and adjustable wheel: 2rolls

Qty: 1

6.3Main forming machine:

It adopts separate wall structure with gear box transmission.The machine base is made by welded steel with destressing treatment.

Coil thickness:0.35-0.8mm
Main motor type: 3 phase asynchronous motor

Main motor power: 15KW

Forming speed: 0-50m/min(without punching),0-30m/min(with punching)

Approx. 14 groups rollers

Roller : Roller Material is forged Cr12, HRC58-62

Shaft: Shafts of rollers are tooled by grinding machine for two times to ensure the precision of final product. Diameter of main shaft: ø60mm

Material of shaft:40cr,quenching HRC45

Transmission type: by gear box and chain

Qty: 1
Power of servo tracking cutting:3kw

6.4Hydraulic System:

Material of blade: Cr12Mov(HRC58-62)

Length measuring: Automatic encoder length measuring

(Encoder Brand:Omron)

Power of cutting:5kw

Way of cutting:no stop cutting&punching(servo tracking)

Punching die:adopt cell structure design,the die is adjustable.It has features like long life,easy replacement and repairing.

6.5 Punching system:

Material of punching die:CR12,HRC58-62

Qty:one set

6.6Product support frame
Size:L 6m x W 0.4m

Power of motor:2kw

Total length of table:6 meters

Driving of table:by one inch chain,

Power of pushing device:5kw motor

Qty:1

Sensors fix on pushing device,to make sure it push the ready sheet perfect.

The speed of collecting table should be a little bit higher than forming machine to insure smooth running.

6.7PLC Control System

The whole line is controlled by PLC and touch screen.The PLC system is with high speed communication module,it is easy for operation.The technical data and system parameter can be set by touch screen.

Control the quantity &punching length& cutting length automatically

The Machine will be no stop while it is punching and cutting

Automatic Length measurement and quantity counting (precision 3m+/-3m

The brand of main components

Spare parts(free)

No.

Name

Quantity

Country

1

Spacer

Several

China

2

Cylinder seal

several

China

3

Fuses

4pcs

China

4

Control Button

2pcs

China

5

Sensor

4pcs

China

6

Hook spanner

2pcs

China

7

Encoder

2pcs

China