China High Accuracy on-Line Automation Optical Inspection Machine

Item: High Accuracy On-line Automation Optical Inspection Machine
Model: SUNY-AOI810
Product Features:
l Easy to operate and muIti-functional AOI: Different AOI models can be placed at several quality controlling points in SMT line, such as to check 2D paste printing quality,check component defects before refIow soldering,check PCBA quality after refIow soldering,and DIP after wave soldering.
l Simple Interface: Simple software interface accord with daily and effective operation.
l The work guide,makes the equipment to maintain consistently.
l The software is comprehensive and nimble.
l The lowest training request.
Product Advantages:
l Portable tracking doors design easier for maintenance.
l With larger inspection size,it can meet different demands.
l The machine can work OK/NG loader, make the seamless connection of on-line testing, PCB receiving and repairing.
l With the application of off-line programming and off-line debugging,making,the equipment with maximize utilization.
l Various algorithm application and combination, make the application of software is more flexible.
l The new algorithm OCR and short test, meet the request of quality inspection after printing more effectively.
l With high intellectualized control system,it can control the quality and give feedback in the first time.
l Fully meet the requirements of Iead-free process.
Product Parameters:

CATEGORYPROJECTSPECIFICATIONOptical systemCamera5 Million Gigabit net color camera at a high speed.Image resolution10/15/20micro/point (optional),Standard 15micro/points (corresponding to the FOV: 36*30mm).Optical lensTelecentric lens at pixel level of 5.0 M, depth of field: 8-10mm.light source systemRGB ring multi-angle LED light source structure.Light control systemDigital constant current controller.Software recognition systemDetection algorithmTemplate matchingWithin the search Windows, automatic search and sampling of the color template is the most similar images in advance, and calculate the percentage of similarity.Intelligent detectionSoftware intelligent learning template and output value, without human intervention.Circle detectionAutomatic,search,circle,positioning,and calculate the radius of the circle.Polarity detectionAccording to the positioning of the component images, Detecting element is reverse polarity.Bridge detectionThrough the brightness is judged through the window element.Average brightnessWindow average brightnessmaximum brightnessBiggest set the brightness of the average area within the search Windows,And the output Brightness of the minimumSet the brightness of the average minimum area within the search Windows, and the outputLuminance samplingExtract the brightness of the window, and set a percentageBrightness rangeRange of brightness values within the search Windows setup area, and the output valueRelative offsetOutput components, the value of X/Y offsetCharacter recognitionAutomatic identification Letters and Numbers on the element itselfTwo endpoint detectionIntelligent tracking components on both ends of the electrodes and calculate the AngleWhole detectionRegional for the whole detection,foreign body detection of PCBBar code identificationIntelligent identification one-dimensional, two-dimensional bar codeimage processing speedFOV processing speed<170msMovement speedMax: 700mm/sDetection speed3500mm2/s The characteristicsThe abbreviation of IPE is Image Processing expression, allow the user to use simple expression custom Image source, with different algorithms can be combined from different effects, can greatly increase the detection rate and reduce the rate of false positives. Qubit AOI system in the image source can understand pixels of lattice, each pixel data from 1 to 4 channel, said IPE expressions can do independent calculation of each pixel in the image source, generate a new image. More than any OperationFigure forms offline programming and debugging, precise automatic positioning microns, quick process, support offline debugging remote type, does not affect the normal test equipmentMarkPoints countThe choice of two commonly used Markpoints or more of the MarkTest contentSolder paste printingDeflection, wuxi, little tin, More tin, break, contamination, bridgePasterMissing parts, offset, skew, erection, side stand, turn, reverse polarity, fault, damage, contamination, bridge, IC clubfoot More than at any placeAfter reflow solderingMissing parts, offset, skew, erection, side stand, turning parts, reverse polarity, fault, damage, contamination, bridge, wuxi, little tin, tin, false welding, solder balls, IC bent feet, more than at any placeAfter wave solderingInsert the needle, wuxi, little tin, tin, false welding, solder ball, solder hole, short circuit, more than at any placeRed rubber sheetMissing parts, offset, skew, erection, side stand, turn, reverse polarity, wrong, damaged, good adhesive, more than at any placeMechanica lsystemsAnti-static measuresAntistatic socket, anti-static ringPCB size35 * 35 mm ~ 340 * 400 mm,(according to customer request custom bigger size)PCB thickness0.3mm to 6 mmPCB warp degrees≤6 mm or less (a fixture auxiliary rectify deformation) can eliminate PCB deformation effects (special requirements can be customized)Component heightTop Side≤50mm Bottom Side≤100mmSmallest parts01005 component, chip 0.3 mm spacing And aboveX, Y platformDrive equipmentAc servo motor system (PCBA stationary Drive equipment for solder paste printing and patch after inspection)Precision positioning≤8umPCB delivery systemRail height: 900 + 200 mm (from the ground to the plywood surface), base board fixed square: bottom - up, fixed function of thimble adjustable plate bending, in and out of the plate and the automatic width control system automatically, comply with the SMEMA standards.Control systemOperating systemWindows 8-64BitDisplay22 inches LCD widescreen displayMainframe computersI5 CPU, 8 g GPU graphics, 16 gb of memory, 128 gb SSD, 1 TB hard drive machineryOther ParametersNetworkingSupport NG terminal connected to the Internet and the MES server, SPC statistics, RS pitMACHINE DIMENSIONS130x100x174cmAIR SUPPLY>0.5MbarWEIGHTabout 700kgPOWER SUPPLYAC220V±10%,single phase 50/60HZ, power consumption 2000WWORKING ENVIRONMENTTemperature10-40ºC, humidity 30-80% RH