China High Capacity Plastic Pet Bottle Flakes Recycling Washing Line

High Capacity Plastic PET Bottle Flakes Recycling and Washing Line
Description:
The PET bottle recycling plant takes dirty bottles and transforms them into clean PET flakes. And the flakes can be further processed and reutilized with high commercial value. The production capacity we can make on the PET Bottle washing and recycling line can be 300kg/h to 3000kg/h. The line main purpose is intend to get the clean flakes from the dirty even mixture bottles or bottles slice during dealing with the whole washing line. And also get clean PP/PE collection, labels and paper chips etc.
The device divided into unpacking, washing, sorting,detecting metal,crushing, floating washing, hot washing, rubbing,rinsing, dehydration, drying and packaging process steps.
Process Flow:

NOProcessMachineDescription1Break the compacted bales(Optional)Bale OpenerAs PET bottles generally arrive at washing plants in bales, or compacted bundles of plastic bottles, it must first be unpacked before the bottles can flow freely onto the belt conveyor system.2Primary separation of sand and gravelTrommelRemove small contaminants such as broken glass, paper/cardboard,metals,rocks.3Remove the labelLabel
Remove machineRemove the label from the bottles.4Sort out different color bottles, and labelsSorting ConveyorPicking out the different color bottle and also the bottle still have the label, which make sure the end products of PET flakes same color and much more clean.metal Detector is optional.5Crushing PET Bottles into PET FlakesWet CrusherUsing a wet crusher, whole PET bottles are cut into PET flakes between 12-18mm in size.6The First Time Floating washing the PET flakesFloating WasherA way to separate materials that float from those that sink, the sink/float separation tank is ideal for PET recycling as PET flakes sink while plastic film, PP/PE bottle caps, and other contaminants float.7Break down the oil & glueHot WasherUsing the hot water and chemical to break down the oil and glue on the PET bottles.8Separating the contaminationHigh Speed
Friction WasherThe friction wash uses high speeds to create friction between the PET flakes where debris is effectively scrubbed off.9The Second Time Floating washing the PET flakesFloating WasherIt used in cleaning pet flakes, make the flakes cleaner and whiter.10Dry the PET flakesDewatering
MachineThe dewatering machine uses centrifugal force to spin water moisture off the PET flakes.11Hot air to dry the PET flakesPipeline DryerUsing the hot air to take the humidity away from the clean material.

Components:
Technical Features:
1. High automation level, try best to reduce your cost on labor(especially for three shifts)and ensure high processing capacity: 100-2000kg/hr.
2. Friendly control system(PLC integrated & separated control on each machine)and Touch screen panel, easy for operation, monitor and emergency stop.
3. All parts contacting with plastic material and water are made of high-quality 304 stainless steel; ensure no second pollution to flakes.
4. This China Hot Selling Waste PET Bottle Washing Machine can easily wash and recycle waste PET bottle flakes. Equipment at the end of the washing line so that the completely dry flakes can be collected and packed directly after being washed.
5. The whole production line can be designed on the basis of how dirty the flakes are, and make sure of the quality of the final products.
6. Coordinating the production line with follow programmed work (granulating system), and it will make waste and dirty PET bottles to be the PET granule material and in order to producing new PET bottles.
Application Areas:
Bottles jars and other containers made of PET can be collected and recycled into a wealth of products. PET can be recycled into new PET bottles and containers, carpet and clothing, industrial strapping, rope, upholstery fabrics, boat sails, automotive parts, fibrefill for winter jackets and sleeping bags, construction materials, and many other items.
System Configuration:
No.Machine NameNote1Bale breakerCustom2Belt ConveyorPVC Belt3metal detectorCustom4Label RemoverRemove the label from the bottles.5Manual Sorting BeltCustom,PVC Belt6Belt ConveyorPVC Belt7CrusherBlade metal:alloy(9CrSi or SKD-II)8Screw LoaderMade of Stainless steel9Hot WasherMade of Stainless steel ,can put some soda10High-speed Friction WasherMade of Stainless steel
Can be design Two-screw11Sink-Float TankSingle-screw or Two-screw12Dewatering MachineVertical or Horizontal13Drying systemMade of Stainless steel14Storage hopperNormally 1000L15Flakes Pneumatic Separating MachineNew style label remover for flakes16Electrical Control CabinetSiemens DELIXI
Schneider ABB

Technical Parameters
ModelMaterialInstall PowerCapacityWater ConsumptionEnd Products HumidityPNQT-300PET,PS,PC,ABS100kw300kg/h4-6litres/kg<=3%PNQT-500PET,PS,PC,ABS150kw500kg/h3-6litres/kg<=3%PNQT-800PET,PS,PC,ABS200kw800kg/h3-5litres/kg<=3%PNQT-1000PET,PS,PC,ABS280kw1,000kg/h2-3litres/kg<=3%PNQT-1500PET,PS,PC,ABS350kw1.5Tons2-3litres/kg<=3%PNQT-2000PET,PS,PC,ABS400kw2Tons2-3litres/kg<=3%PNQT-3000PET,PS,PC,ABS500kw3Tons2-3litres/kg<=3%


Our Service:
1. Our factory provide machine testing when customer come to our factory to see this machine.
2. We provide detail machine technical specification, electric diagram, installation book, operating manual3. We can provide engineers to customer's factory to help installation and training workers if customer required.
4.Spare parts is available when u need.within warranty,we will provide without any charge.Over warranty,we can provide spare parts just with factory cost.We will take response and provide technical support and repair of the whole machine lifetime