China High Pressure Sanitary Ware Casting Machine Plant for Ceramic Vitreous Cistern Tank Resin Single Mould 4 Working Mold

Product Description

The 4 unit single mould cistern high pressure casting forming machine is modern high pressure casting equipment integrating water, electricity, compressor air, hydraulic and vacuum technologies. It is mainly used to cast sanitary ceramic tank. Tank and cistern High Pressure Forming Casting machine is the first choice for modern sanitary ceramic plant and factory. High output, low labor cost, energy saving and environmental protection are the main advantages of this equipment. This model conforms to the trend of youth labor shortage and is very popular in the current market.

Detailed Photos

4 moulds High Pressure Casting Machine for sanitary ware tank includes:
Main machine
Compressor air system
Hydraulic control system
Hydraulic pressurize casting system
Vacuum demolding system
Electric control system
Resin working mold
Electric control system divides two models of manual and auto,
It includes:
1. Siemens PLC
2. PLC 1200 series choose PROFINET communication protocol to realize the auto control of producing process.
3. Feedback system
4.Human-machine exchange interface to visual operate machine.
5.HMI
6.Electric control cabinet
7.Safety control system includes safety curtain and E-stop button

Tank hpcm capacityWorking time22hours1320MinsWorking mold quantity4 Casting time15 Demold time3 Total casting cycle time18 Daily casting time73 Daily capacity293 Casting pass rate96% Daily pass green capacity282 Worker quantityWorking shift3shift/24 hoursWorker quantity/per shift1man/per shiftWorkers quantity per day3 Average capacity/per manAverage capacity/per man94pcs

Appliable products

1. Suitable for producing different model tank.

2. Machine advantage:

High auto control, low labor strength;

Small floor space with low building cost;

The machine choose Siemen PLC 1200 series, can realize remoting control andfault eliminate, help factory to manage producing;

Choose Japan SMC pneumatic control system, Omron lighting control element, Germany IFM sensor, Hydraulic system adopts American Rexroth valve group, Germany Pepper Fuchs proximity switch, America Parker seal to make sure the machine stable running, reduce faults rate.

Product Parameters

4 Mold Hpcm-tank Main technical dataMould typeWorking mould typeTwin working mouldMould partsInner mold and outer moldMax products sizeSingle400*200*400MmDouble400*200*420MmAbove products size depends on model. Max mold sizeSingle800*600MmDouble1200*800MmMain ParameterDemolding meansVertical opening mold+ vacuum adsorption Closing mould meanHydraulic closing mold Mold closing pressure30-40TClose mold precise±0.25mmLow casting pressure0.18-0.25MpaHigh Casting pressure0.8-1.0MpaSlip pressurize meansHydraulic pressurize Pneumatic pressurize Compressor air pressure0.6- 0.8MpaAir consumption quantity 0.2m³/h/per unitWater source pressure0.3MpaWater consumption quantity0.15m³/h Mold quantity4setsTotal casting cycle time10-18mins/cycle(time depends on slip performance)Total power20kWTaking base meansPneumatic taking base and put down Green base convey meanStep conveyTGreen base convey speed26-130mm/SecAdjustableTotal weight8TOverall sizeLength10420mmWidth3000mmHeight4350mmWorking conditionSlip temperature35±2ºCAbsorption slip thickness8-9mm45minsCasting workshop temperature30±2ºCRelative humidity65±2°Air source pressure≥0.6MpaWater pressure≥0.3MpaWater condition for cleaning mold1μmWater source filter10μm

Item NoParts nameBrandRemarks1PLCSiemens1200-1500 Series2Touching screenKinco 3Pneumatic control cabinetSMCIntegrated control4Pneumatic control elementsSMCAir pipe, valve5Travel SwitchSchneider 6Proximity switchPepperl fuchs 7Water drop seperatorSMC 8Micro-mist seperatorSMC 9Cycle vacuum pumpNash 10Speed control valveSMC 11CylinderSMC 12Solenoid valveSMC 13Reducing valveSMC 14Electric elementsSchneider and Omron 15Safety curtainOmron 16Hydraulic valve groupRexroth 17Seal of hydraulic stationParker

Working principle