China High Speed Paper Honeycomb Core Machine

Honeycomb Core Machine
1.Production introduction
Shenxi Honeycomb Machinery Factory, supply full automatic honeycomb core plant. from width 1600-2000mm. The whole production needs 2-3 persons while operating. make the honeycomb core from 8-100mm thickness and production capacity varies from 3-8 tons/ shift.
2.Features:
1. High Speed Cutting,
2. , cutting current 6-8A
3. Quick glue roller change system,
4. , no need to watch the glue feeding all the time.
5. , to replace the corrugating board.

3. Process of honeycomb making
Paper unwind-glue applying--- Hot roller heating& conveying --- final gluing--- honeycomb cutting ---- honeycomb output

1.2.Specification

No.ItemHCM-20001Thickness of honeycomb paperboard6-100mm2Width of paper core (before expanding)2000mm3Honeycomb core cutting speed0-800 cuts/min.(decided by thickness)4Cutting tolerance+-0.1mm (with ring crush index over 7.0 Nm/g, thickness less than 50mm) 5Applicable paper90-200gsm corrugated paper as core paper(over 200gsm, use 4 layers)6Qty of paper reels 67Cell size 8-40mm (according to customer choice, choose two cell sizes)8Heating drying methodElectric heating /steam heating (according to customer condition)9Total Engine power 42KW10Installation power90kw (electric heating system)11Normal working power consumption40-60kw (electric heating)12Man power313Layout27000x4500x3000mm14Weight 30 Tons15Power supplyThree phases, 380V/50Hz

1.3.Supplying list

NameTechniquesQtyPaper feeder Hydraulic pressure: Max. 12MPa.Effective width:800-2000mm; max. paper roll diameter: Φ1400mm.Max. support weight: 2.5TNet Weight of paper reel stand: 3 tonsInner diameter of paper roll: Φ76mm/100mmPaper web tension controlled by multi-point pneumatic brakes, ensure the paper tension evenly.3Paper pre-heaterConsists of tension rollers with flexible spring pressure applied on roller to adjust the paper tension automatically. metal cover (with small holes) to cover the heating elements, prevent the paper trash falling down to get on fire. Heating power: 24kw Temp. :-100 celsius degree1
Gluing unit15 layers of gluing unit in one station. Gluing system consists: glue applying Roller+ glue feeding roller +glue doctor roller, the distance between each roller can be adjusted through hand wheels (connected with worm and gear box, precise to control the glue thicknessWall panel, processed by planning machine, the panel straightness controlled within 1mm from bottom to top; Two panels(30mm thickness) are bored together by CNC machineGlue applying roller production flow: heater treatment---machining-grinding machine--- anilox roller process--- fine grinding---polishing---coated with Hard Chrome (0.05mm) --- polishingEach gluing roller can be adjusted in axial direction by hand wheels, to ensure perfect glue lines.Gluing roller quick change system, 10 minutes to change the whole set of gluing rollers.Five layers of paper gluing in one station, easier to operate and adjust.Paper No Touch system: This system is working only when the machine needs to be stopped temporary, the air cylinder can push away the paper from glue applying roller, to avoid the paper stick on the roller and breaks while re-start the machines.1Drying machine unit& rubber roller driven unitConveyor roller is 320mm diameter rubber roller as the main driver 12mm aluminum as curve hot board, laminated paper touching hot board and moisture comes out freely after heating.Electric heating power: 30 kwTemperature control: Digital temperature control, automatically adjust the heating temperature. Motor power:3Kw
1Final gluing machineGluing system consists: glue applying Roller+ squeezing roller +glue doctor roller, the distance between each roller can be adjusted through hand wheels and sliders.Wall panel, processed by planning machine, the panel straightness controlled within 1mm from bottom to top; Two panels(30mm thickness) are bored together by CNC machineGlue applying roller production flow: heater treatment---machining-grinding machine--- anilox roller process--- fine grinding---polishing---coated with Chrome --- polishingEach gluing roller can be adjusted in axial direction, to ensure perfect glue lines.Glue roller change: 1 minutes to change to different cell size.
Glue break system, to make one piece no glue every certain layers
1Horizontal cutting unitKnife holder choose ductile cast iron structure, machine frame use 60mm thickness heavy duty steel plateProduction flow: welding frame-heater treatment (whole frame)---machine frame and knife holder frame processed by CNC machine center (one time)--- assemble knife frame on machine frameKnife: German material, made in TaiwanKnife cutting on high precise linear guide(ABBA brand,)Bearing in cutting system: NSK/JNS (Japanese brand)Collecting table height controlled by servo motor, thickness of honeycomb set on touch screen, controlled by PLC system.Max. speed: 820 Cuts/min.Lubrication system: With 2L dual display oil pump can automatically oil lubrication ration and timingWeight of cutting unit: 10 tonsLifting height: 0-100mmCutting tolerance: +- 0.1mm, the honeycomb collecting table is planned, flatness is within 0.05mm, connected with Delta Servo Motor, ensure the cutting height of honeycomb in precise.1Honeycomb conveyor Belt conveyor feed the honeycomb into the stacking area.
Stacking table height adjusted automatic according to honeycomb stacking height.
Max. stacking height: 1200mm
1Electric control systemPLC system control the whole line, make every unit working in same pace.
7" touch screen displays production condition and setting parameters.1