China Hj6060 Tube Inside Outside Automatic Seam Welding Manipulator with MIG Welder

Welding manipulator is working together with roller frame, positioned and etc. To weld the work piece inside and outside circular seam, corner seam, outside and inside longitudinal seam. According to customer specific need, various structures, welders, and assistant devices like tracking, sway, monitor, flux recovery and transmission are optional for users. Besides, we can also design and manufacture the exact type suited for users too.
Structure: Fixed type, fixed and rotary (manual) type, mobile and rotary type.
Function: The cross arm effectively stretch and lift. The welding head can adjust up and down, left and right. Standing column turns, vehicle moves.
The cross arm operation accuracy: ≤ 1mm/1000m.
Welder optional: Automatic SAW, CO2 MAG/MIG, TIG welder.
Optional function: Flux recovery and transmission machine, video monitor, welding seam sway, automatic tracking, arc length control, platform for worker.

ModelHJ2020HJ3030HJ3040HJ4050HJ5060HJ6060HJ7070HJ8080effective arm extension stroke m2-33-54-64-74-84-97-94-10effective arm vertical stroke m23345678arm extension speed mm/min120-1200 AC frequency converter stepless speed adjustmentarm elevation speed mm/min5001000column rotary angle °±180 by manualarm end load kg100200vehicle travel speed mm/min2000vehicle slide center distance mm12001560cross shape adjusting unit mmup and down 100, left and right:100
Equipment composition of HJ6060 welding manipulator
1, HJ6060 type welding machine (moving type):1 set
2,Mobile trolley walking parts1 set
3, MZ-1000 automatic submerged arc welding machine 1 set
4, flux recovery conveyor integrated machine1 set
5, electrical control part
Main technical parameters
No.ItemUnitHJ60601Equipment size moving type(without rail)2Arm lift strokemm60003Arm extension strokemm60004Arm guide rail widthmm355Standing column guide rail widthmm356Guide wheel seat supporting way Rectangle guide rail, three facet supporting.7Arm extension speedmm/min120-12008Drive way Rack and pinion pair9Speed adjustment way AC frequency stepless adjustment10Arm extension motor powerkw0.5511Arm lifting speedmm/min50012Drive way chain wheel and chain pair13Arm front end load capacitykg30014Control wire lengthm1515Equipment structure type movable and rotary type16Cross precision adjustor strokeUp and downmm100Left and rightmm10017 cylinder diameter adapted mmΦ500∽Φ600018Cross slide mm±5019Welding speed 100-1000mm/min
Mobile trolley walking parts
The trolley is walking on the pre-laid guideway, the four-wheel contact guide is stable, and the constant speed, motor and reducer drive are adopted. The two side design of the car has safety protection device, check the guide rail to ensure the safety of the whole machine. The column and the rotary mechanism are fixed on the surface of the vehicle with high strength bolts to form an integral part.
MZ-1000 submerged arc welding machine
MZ-1000 submerged arc welding machineNo.NameUnitMZ-10001output characteristics Drop feature2The power input voltage/frequencyHzthree phase 380V±10%/503output ratingkW444Rated power currentA835Rated Duty Cycle 100%6Current Adjustment RangeA60-10007voltage setting rangeV20-508Output noload voltageVSubmerged arc welding:90±10
manual metal-arc welding:75±59full load efficiency 92%10Full load efficiency 0.8811Diameter of Welding Wiremm2-512wire feed speedcm/min40-450
Main features of MZ-1000 submerged arc welding power source:
(1) using IGBT inverter technology, to ensure that the welding current in the grid voltage fluctuation and arc length change in the case of a high degree of stability, arc self regulating ability;
(2) with the function of hand arc welding and carbon arc, the utilization rate of equipment is increased;
(3) arc current and thrust current can be adjusted continuously;
(4) the loading rate is up to 100%;
(5) all digital preset and display, suitable for wide range of welding parameters, reliable performance.
(6) automatic transmission wire.
(7) the welding process is affected by the voltage fluctuation of power network;
(8) temperature protection function;
(9) application industry wide: shipbuilding, boiler, chemical industry and other industries;
(10) application of plate: carbon structural steel, stainless steel, heat resistant steel and composite steel.
Remark: the technical parameters of MZ-1000 type submerged arc automatic welding machine are for reference only, and the actual parameters are provided by the manufacturer.

Flux recovery delivery all-in-one machine
Flux recovery delivery all-in-one machineNO.NameUnitMZ-10001Model YS-HS150A Motor powerKW42Bleed pressureMPa0.2-0.83The largest recycledKG804Vacuum degreeKPa14.4
The electric control system mainly consists of electric control box and hand control box.
Electric control box by the frequency control system, contactor, button, such as the composition of the main low-voltage electrical components, such as the use of SIEMENS and other well-known brands, and its reliable performance, easy maintenance. Variable frequency speed regulation system using domestic encom - low noise, high performance, multi-function inverter. With wide range and constant torque speed characteristics, stable speed, torque ripple characteristic. The control signal of the use of analog control, speed display using high precision digital display meter, high stability and strong anti-interference ability.
Main scope of supply
No.Part NameQtyMain composition1HJ6060 type welding machine (moving type)1Mobile trolley walking parts ,column combination, enhance parts, guiding parts, cross regulation parts, etc
2MZ-1000 automatic submerged arc welding machine1The welding power supply, wire head, control box, welding cables and control cables and so on3Flux recovery delivery all-in-onemachine1Flux recycling barrel, vortex air pump, solenoid valve, etc4Electrical control components1The main control cabinet + wireless control box5Delivery attached documentation1Product instruction for use, frequency converter operation manual, certificate of approval, shipping list and electrical schematic diagram, etc