China Horizontal Parting Flaskless Molding Casting Production Line

XN-ZZ416 (Vertical Parting) Flaskless Molding Casting Line
Main characteristics:
1. Scope of application: (Φ10mm-Φ40mm) casting ball,(6mm*6mm-40mm*45mm) casting segment product and quantity production of small-sized alloy liner and castings.
2. Automation of the whole production line has been improved and now it only needs about 6 workers per line.
3. The production capacity of the whole production line is strong; the average machine-hour production capacity is about 2 tons/h, six times higher than the traditional operation.
4. Independently researched and developed bottom constant-temperature casting machine is applied to the casting process.
5. The production line is equipped with dust-collecting and smoke-extracting environmental protection devices to satisfy the working
environment for modern enterprises.
XN-ZZ416 (Vertical parting) flaskless molding Casting line possesses many an invention and patent technology:
1)A vertical parting casting ball and segment mould, Patent No.: 200910220919.0
2)A vertical parting casting segment mould, Patent No.: 200910116618.3
3)Vertical parting casting ball and segment mould, Patent No.: 200910116617.9
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Relevant technical parameters of XN-ZZ416 (Vertical parting) flaskless molding Casting line
1)Production rate (frequency), considering properties of casting ball segment product with various specifications, hourly unit production capacity is 100 boxes-180 boxes, and the contemporarily set frequency of injection moulding is about 100-200 times/h. The whole production line requires 7-8 workers.
2)Width and height of sand mould dimension remain unchanged; the height is 480mm, the width is 600mm and the thickness of sand mould is in the range of 110-160mm, considering the produced product with different specifications.
3)Mesh number of moulding sand: generally as 70-110 meshes, for specification aboveΦ30, 50-90 meshes is recommended for the sake of exhaust.
5)Hourly output: considering the different specifications ofΦ6mm-Φ40mm, the hourly output is in a range of 1- tons.
6)Constant-temperature casting machine: 1.5t capacity. Considering that products have different specifications, hourly unit maximum iron liquid throughput is 3.5t/h.
7)Moulding sand detection: it is mainly used to detect the contents of water, red braize, porcellanite, compactability, blue absorption power and gas evolution in moulding sand.
8)Hourly maximum amount of sand milling per sand mill: 36t/h
9)Maximum shake-out sand handling capacity: 40t/h
10) Used sand recovery handling capacity: 40-70t/h
11) There are 2 sets of dust-extraction system with efficiency of dust collection about 99.2-99.9% (depends on filter materials), among which, one set is for shake-out sand system and the other one for sand mill, used sand recovery and used sand reclamation system.
12) Covering area: about 2300 square meters.
13) The height of the highest part in the production line, chimney, is about 17m, (occupying two factory rooms, with a length of about 12-14m), while height of other parts remains unchanged.Production flow chart of XN-ZZ416 (Vertical parting) flaskless molding Casting line