China Intelligent High Voltage UV Inverter Ballast Manufacturer in

Intelligent High Voltage UV Inverter Ballast manufacturer in ChinaG5200 series intelligent UV variable frequency power supplies is Garle high-tech product developed specially for UV curing equipment, it features powerful functions, flexible control and excellent performance, meeting a wide range of requirements of machinery and equipment, system integration, and applications, and have been widely used in printing, PCB production, surface coating, woodwork surface coating, medical and other industries.
1. Product Feature
1. Wide voltage input/output, fit for various UV lamp
1.1. Build-in BUCK voltage stabilizing circuit, can be running on AC300-460V;
1.2. Flexible setting output voltage from 500V-3200V.
2. Excellent energy saving effect
2.1. Save 30%-50% power consumption comparing with traditional transformer;
2.2. Work efficiency reach to 98%.
3. Stable output energy, continuous adjustable
3.1. Control system controlled by power vector control algorithm to guarantee output power constant adjustable;
3.2. Output energy keeps constant when voltage and environment temperature fluctuate.
4. User-friendly
4.1. Intelligent start, auto-detective lamp status, auto-compensation energy descent problem caused by air draft;
4.2. 0~10V voltage continuous control power output;
4.3. Unique standby mode to reduce power consumption and prolong lamp lifetime;
4.4. Visual display output current, voltage and power.
5. Abundant protection function
5.1 Nearly 20 kinds protection function, provide more comprehensive protection on the premise of equipment running normally;
5.2 Receive(PT100,NTC)temperature detective analog quantity signal, real-time monitor lamp temperature and achieve over-temperature protection;
5.3 Receive external equipment malfunction switching value signal, UV power supply immediately alarm to close down the equipment when external equipment break down.
6. Integrated frequency conversion draught fan control function
Switch to analog quantity output by SVPWM control algorithm, control draught fan's blast capacity by control frequency converter's output frequency timely to keep lamp voltage and temperature constant to achieve speedy curing effect.
On standby mode by using unique control algorithm to keep lamp voltage fluctuate in a certain range , lamp response time is 200mS from standby to full power output to achieve speedy response curing requirement.
7. Unique multiple speed power given
By 2 external switching value ON/OFF combination, switch 4 level adjustable power's preset to achieve different power output switch function. Completely replace traditional transformer+capacitor drive mode.
8. Abundant communication interface
Support Modbus, CANopen and Ethernet, etc. communication protocol to achieve networking function between multiple power supply , power supply and other industrial control equipment.2.G5200 series intelligent UV power supply parameter:Model
(G5200)Lamp power(KW)Input Voltage(V)Input Current(A)Output Voltage Range
(V)Max
Output
Current(A)Recommended
lamp voltage
(V)4T04033.0380V AC4.6500~850107004T04044.0380V AC6.1500~850107004T04055.0380V AC7.6500~850107004T04066.0380V AC9.3600~850127004T04088.0380V AC12.3700~850128004T05066.0380V AC9.3800~1000109004T05088.0380V AC12.3800~1000109504T141010380V AC15.21000~16001015004T141212380V AC18.21200~17001016004T141515380V AC22.81400~18001216004T141717380V AC25.81500~18001216004T142020380V AC30.41500~18001217004T142222380V AC33.41500~18001217004T151010380V AC15.21600~20001018004T151212380V AC18.21700~21001019004T151515380V AC22.81800~22001020004T151717380V AC25.81800~23001020004T152020380V AC30.41800~23001021004T152222380V AC33.41800~23001021004T162323380V AC34.92300~27501025004T162525380V AC37.92500~28001026004T162828380V AC42.52500~300010Fastener & Fitting 28004T173030380V AC45.62800~3200103000NOTE:input voltage can be customized.If need other models, please contact with our company or your supplier.3. SpecificationInputNominal voltage, frequency3 phase(4T# Series)380V 50/60HzVoltage allowable range3 phase(4T# series)300V~460VDigital input DIStandard configuration 3 digital input DI1/DI2/DI3Analog input AIStandard:0~10V voltage input(AI)or 0~20mA current input(AI)
OutputOutput Voltage4T#Series:500~3000VOutput frequency5.0KHz~20KHzDigital output DO
Standard configuration 3 digital output DO1/DO2/DO3Analog output AO2 route 0.0~10.0V voltage output signalRelay contact outputStandard configuration one group AC 250V/2A normally open/closed contactControl methodPower vector controlControl featurePower setting resolution0.1KWCurrent Restriction110% lamp rated currentVoltage Restriction110% lamp nominal voltagePower limitationMax output lamp rated powerOverload Capacity100%--Long termUnder voltage restrain in operationSpecially aim at low network voltage and frequent fluctuate network voltage users, even lower than allowable voltage range, system still maintain its longest conceivable running time by unique algorithm and residual distribution.RS485 CommunicationStandard configuration RS485 communication interface, it can control UV power supply running and stop, functional parameter setting and modifying, read equipment status, etc.Typical functionStandby functionSet standby power consumption to save energy when facility is interval.Working time recordRecord lamp working time when runningOperation functionExternal dry contact signal, RS485 communication signal control facility start/stopDisplayOperation panel displayMonitor statusReal-time monitor output power, output current, output voltage, module temperature and setting power.Alarm contentLatest 6 times malfunction record, every malfunction code, latest malfunction trip output power, setting power, output current, output voltage, DC voltage, module temperature, etc.Protect/alarm function3 phase current input loss phase, input under-voltage, input over-voltage, output over-current, output short circuit, facility overheat , temperature detection, output disconnection, internal storage damage, etc.EnvironmentAmbient temperature-10ºC to +45ºC(no freeze)Ambient humidity90% below(no frosting)SurroundingsIndoor(NO direct sunlight, corrosion, inflammable gas, oil fog, dust, etc.)AltitudeLower than 1000mStructureProtection LevelIP20Cooling methodForced air cooling4.UV power supply control terminal function description
Terminal typeTerminal symbolTerminal functionNoteDigital outputDI1Programmable multifunctional
input terminal
Specific function /confirm/ied
By P2.01Connect CM valid
Threshold voltage<16VDI2DI3CMDI reference pointDI,24V common portAnalog inputAIVoltage/current signal input end
JP2 select voltage or current input0~10V voltage input
0~20mA current inputGNDAI,AO reference pointAI,AO common portAnalog outputAO1Programmable voltage output
end 1
Specific mapping variable determined by P2.15Voltage signal output 0~10V/1mAAO2Programmable voltage output
end 2
Specific mapping variable determined by P2.15DO outputDO1Programmable open collector output
Specific function determined by P2.06Max load current 150mA
Max withstand voltage 24VDO2DO3Power outputPOWProvide +24V/100mA powerAuxiliary power supplyCMDI,DO output reference pointDI,DO,24V common portExternal power source24VConnect 24V power supplyUse with DOExternal power source12VConnect 12Vpower supplyUse with GND,AI external potentiometer485 CommunicationRS-,RS+R485 communication interfaceConnect touch panel, PLCProgrammable outputTAnormalcy TA-TC break,TA-TB on, specific function determined by P2.06Contact capacity:AC 250V/2ATBTCAuxiliary interfaceRJ45RJ45 interfaceConnect external operation panel
5.Basic functional parameter tableFunction typeFunction codeNameSetting rangeMinimum unitDefault setModify restrictionBasic function parameterP0.00Lamp rated power1.0KW~power supply rated power1Max powerP0.01Lamp rated voltage100V~500V1According to modelP0.02Operation channel selectionUnit:starting mode
0:operation panel control
1:external terminal control
2:serial communication control
Tens:Reserve
Hundreds:Reserve
Kilobit:Reserve10000★P0.03Power input channel/mode select1:External analog quantity AI(0~10V)
2:Serial communication(RS485/CAN/Ethernet)
3:Group preset
4:external terminal select(multifunctional terminal)
5:Jog dial digit setting11★P0.04Standby power setting5%~60%120P0.05Main monitor parameter selectd0.00~d0.091d0.01P0.06Auxiliary monitor parameter selectd0.00~d0.091d0.02P0.07Language0:Chinese
1:English10P0.08Communication settingUnits:Baud rate selection
0:2400bps 1:4800bps
2:9600bps 3:19200bps
4:38400bps 5:76800bps
Tens:Data format selection
0:1-8-1-N,RTU
1:1-8-1-O,RTU 2:1-8-1-E,RTU
3:1-8-2-N,RTU
Hundreds:Protocol selection
0:MODBUS protocol
1:Ethernet protocol
2:CAN communication protocol
3:GPRS protocol( support mobile-phone APP)
Kilobit:Reserve10002Basic function parametersP0.09Local address0~2011P0.10Local response time1~1000mS15P0.11Communication auxiliary functionUnit:Master-slave setup
0:Local is slave station
1:Local is master station Tens:Movement selection after communication failure
0:keep present status
1:Closing down
Hundreds:linkage control
0:Invalid
1:Valid
Kilobit:Reserve10000P0.12Communication timeout judgement3-100S15P0.13Power set compound mode0:Analog+Operation panel
1:Analog+Serial communication
2:Analog and serial communication choose large one
3:Analog and serial communication choose smaller one
4:Analog+External terminal selection11★P0.14Parameter initialization0:No movement
1:P0 group parameter reset to default
2:P1 group reset to default
3:P2 group reset to default
4:P0~P1 reset to default
5:P0~P2 reset to default
6:Clear error recording10★P0.15Parameter lockUnit:Parameter modify authority
0:All parameters are allowed to be modified
1:All parameters prohibit to be modified except for tCircuit Board his parameter and lock password
Tens:password lock
0:Invalid
1:Valid----after preset the password,only input right password can be modified
Hundreds:Reserve
Kilobit:Reserve10000Basic functionP0.16Parameter lock code0~6553510P0.17Panel key function selectionUnit:Panel key locked
0: Not lock 1:All locked except for Jog dial, STOP and RUN
2:All locked except for STOP and RUN 3:All locked except for STOP
4:Locked all key
Tens:STOP key function
0:Invalid
1:Press STOP to close down at any control method
Hundreds:Reserve
Kilobit:Reserve10000★P0.18Parameters CopyUnit:Parameter upload and download
0:No movement
1:Parameter upload
2:Parameter download
Tens:Local download permission
0:Prohibit local download
1:Allow parameter download
Hundreds:Reserve
Kilobit:Reserve10000★P0.19LCD backlight time0~60 min12P0.20Shield power supply temperature test0:Shield invalid
1:Shield 1#Temperature test
2:Shield 2# Temperature test
3:Reserve10Basic operation parameterP1.00Vibrate control factor10~10001200★P1.01Reserve010P1.02Authority time setting0~6553510P1.03Proxy code1000~6553510P1.04Activate balance ratio2~10%12P1.05Lamp impedance setting10~10018P1.06Lamp activate current8.0~MAX115.0P1.07Lamp activate voltage10~30%130%P1.08Lamp activate time1~100S15P1.09Activate adjustment ratio10~40%120P1.10Function movement selectionUnit:Power supply fan start control
0:Power supply running fan start
1:power supply power on fan start
Tens:Mains input default phase detection
0:Invalid default phase detection
1:Valid default phase detection
Hundreds:Auto stabilivolt function
0:Invalid
1:Valid
Kilobit: activate pattern
0:Tunnel activate
1:Ladder activate10010P1.11Stabilivolt powerP0.04~100%1100P1.12Stabilivolt voltage100V~P0.011200Basic operation functionP1.13Stabilivolt upper limitP1.12~P0.011400P1.14Expansion function selectionUnit:Expansion card analog output function
0:Invalid
1:Valid
Tens:Expansion card digit input function
0:Invalid
1:Valid
Hundreds:Expansion card temperature control function
0:Invalid
1:Valid10000P1.15Holding current1~1015.0P1.16Ratio1~10001200P1.17Integral1~1000180P1.18Differential1~1000130P2.00ReserveAdvance operation parametersP2.01Digital input selectionUnit:Digital input terminal 1 function
Tens:Digital input terminal 2 function
Hundreds:Digital input terminal 3 function
0:Invalid control port
1:Multi-speed power control 1
2:Multi-speed power control 2
3:Start and stop control
4:External fault
5:Valid standby
6:Start permission
7:Fault resetting
Kilobit:Valid level choose anti-logic
0~7:3 bit binary system,bit=0 Valid connection,1 Valid disconnection10003★P2.02Multi-speed power setting 1[P0.04]~100%130%P2.03Multi-speed power setting 2[P0.04]~100%150%P2.04Multi-speed power setting 3[P0.04]~100%180%P2.05Multi-speed power setting 4[P0.04]~100%1100%P2.06Digital output selectionUnit:Relay output (TA/TB/TC)
Tens:Output port 1(DO1)
Hundreds:Output port2(DO2)
Kilobit:Output port3(DO3)
0:Control port in idle
1:Lamp air draft signal
2:Malfunction signal
3:Start complete
4:Power supply in service
5:Standby in service
6:Voltage signal 1
7:Voltage signal 2
8:Output power upper limit
9:Output power lower limit
10:Intelligent air draft signal10002P2.07Voltage set value 1100V~MAX1150VAdvanced operation parametersP2.08Voltage set value 2100V~MAX1150VP2.09Output power upper limitP2.10~100%150%P2.10Output power lower limitP0.04~P2.09140%Advanced operation parametersP2.11Lamp ventilation latency start0~60min11P2.12Lamp ventilation latency close0~60min11P2.13VC1 input upper limit voltageP2.14~10.0V0.110.0P2.14VC1 input lower limit voltage0.0V~P2.130.10.0P2.15Analog output selectionUnit:AO1 output selection
0:output port in idle
1:output power
2:output voltage
3:output current
4:Intelligent ventilation
Tens:AO2 output selection
0:output port in idle
1:output power
2:output voltage
3:output current
4:Intelligent ventilation
Hundreds:Reserve
Kilobit:Reserve10000P2.16Analog output AO1 upper limit0~10.0V0.110.0P2.17Analog output AO2 upper limit0Manufacturing Equipment for Electrical & Electroni ~10.0V0.110.0P2.18Intelligent ventilation delay0~60min12P2.19Intelligent ventilation set point 1P2.20~100%178%P2.20Intelligent ventilation set point 210%~P2.19168%6. Monitor parameter tableMonitor codeContentUnitAddressD0.00Lamp powerKW0xD000D0.01Lamp currentA0xD001D0.02Lamp voltageV0xD002D0.03Lamp impedanceΩ0xD003D0.04Given powerKW0xD004D0.05DC voltage
V0xD005D0.06Equipment temperature detection 1#ºC0xD006D0.07Equipment temperature detection 2#ºC0xD007D0.08Transformer temperatureºC0xD008D0.09Program version0xD009D0.10Latest malfunction record0xD010D0.11History malfunction record 10xD011D0.12History malfunction record 20xD012D0.13History malfunction record 30xD013D0.14History malfunction record 40xD014D0.15History malfunction record 50xD015D0.16History malfunction record 60xD016D0.17Latest malfunction output powerKW0xD017D0.18Latest malfunction output currentA0xD018D0.19Latest malfunction output voltageV0xD019D0.20Latest malfunction lamp impedanceΩ0xD020D0.21Latest malfunction DC voltageV0xD021D0.22Latest malfunction equipment temperature 1#ºC0xD022D0.23Latest malfunction equipment temperature2#ºC0xD023D0.24Latest malfunction transformer temperatureºC0xD024D1.00BUS information quantity0xD100D1.01BUS receive error data quantity0xD101D1.02BUS CRC verify error quantity0xD102D1.03Encryption operation timeH0xD103D1.04Power supply operation timeH0xD104D1.05Reference password0xD105D1.06Input terminal status0xD106D1.07Output terminal status0xD107D1.08Analog input AI0xD108D1.09Analog output AO1V0xD109D1.10Analog output AO2V0xD110