China Medium Frequency Induction Melting Furnace Induction Heater Melting Machine

Product Description

Medium Frequency Induction Melting Furnace,also called Intermediate Frequency Induction Smelting Furnace,Medium Frequency Coreless Induction Melting Pot.
There are some kinds:Such as traditional KGPS SCR in Parallel Type,the new KGCL SCR in Series Type and IGBT in Series Type,etc.
But in terms of long time and high volume production,the traditional KGPS SCR Paralleling Type Medium Frequency Smelting System has the most stable quality and best performance,which is widely used in melting,casting,quenching and heating various steel,copper,aluminum,zinc and other metal material and their alloys,can also be used in the smelting and casting of gold,silver and other precious metals.
I.The Main Principle of Induction Melting Furnace
Medium frequency induction melting power source is one kind of electric circuit system which change the power frequency current from 50Hz or 60Hz AC to DC by the SCR three-phase bridge rectifier circuit system,then filtered by the filter reactor,finally be invertered from DC to adjustable single-phase medium frequency AC again,supply to the induction coil and induction furnace,actually the whole rectifier circuit system is one invertered process:AC-DC-AC.
The single-phase medium frequency ac current through induction coil of generate a large number of magnetic lines, the interacted magnetic lines and the metal material in the furnace produce induction current,and the interaction between the induction current and the resistance of the metal material in the furnace make the metallic material temperature rise,that is the eddy current phenomenon,and then heat and melt the metal to achieve the goal of forging and smelting the metal material in the furnace.
II.The Composition of Induction Melting Machine
The whole induction melting furnace system include the following main parts:
1.Medium Frequency Power Source,
2.Capacitor Box,
3.Melting Furnace,
4.Reduction Box Type or Hydraulic Type Furnace Toppling Device,
5.Graphite Crucible,or other kind of furnace whose furnace lining is made by Quartz Sand,Magnesite Sand,White Alundum,or other kinds of Fireproof Material,and their Crucible Molds,
6.Water-cooled Cables and their Connecting Copper Rows,
7.Water Cooling System,and so on.
III.The Main Characteristics of Induction Melting Equipment
1.Induction furnace system is run by electric energy,small volume,light weight,high efficiency,fast melting speed,and the furnace temperature is easy to be controlled,have good application effect in all metal industries.
2.The induction furnace can nearly melt all kinds of ferrous metal and non-ferrous metal,also their alloy.
3.Simple operation technology,reliable melting operation;Uniform heating temperature,less burning loss,good consistency of metal components,good casting quality.At present the capacity of induction melting furnace is already nearly hundred tons,can meet the needs of the mass production.
IV.Different Kinds of Induction Melting Furnace
1.Aluminum Shell Furnace:Furnace shell is made by casting aluminum,small volume,light weight and low cost,suitable for melting and casting in a small way,especially less than 5ton.
2.Steel Shell Furnace:Furnace shell is welded by hard steel,low magnetic leakage,high efficiency,hard structure and frame,suitable for a large number of melting and mass production, especially more than 8ton.
V.Water Cooling System
1.Simple Type Natural Cooling Way:Water Tank or Water Pool + Pumps.Simple,convenient and practical,but natural heat dissipation,low efficiency,suitable for smaller furnace,the cooling water is easily polluted and block device waterway.
2.Closed Type Cooling Tower Water and Air Cooling Way:Water Tank + Water Pump+Air Cooling fan + Heat Exchanger.Cool the water inside the copper tube of heat exchanger by the air cooling fan to achieve the goal of cooling induction power source and furnace.Simple,convenient,safe,efficient,the first choice of modern smelting industry.
Model No.Furnace
CapacityRated PowerWorking FrequencyInput VoltageOutput
VoltageMelting SpeedPower ConsumptionCooling Water Flow RateMelted metal Material TypeKGPS-Fe-0.02T-30KWFurnace
Capacity30KW1-4KHZ380-415V750V0.06T/H650KWH/T5T/HFor Melting Various Steel MaterialKGPS-Fe-0.05T-50KW0.05T50KW1-4KHZ380-415V750V0.14T/H650KWH/T5T/HKGPS-Fe-0.10T-100KW0.10T100KW1-2.5KHZ380-415V750V0.26T/H630KWH/T8T/HKGPS-Fe-0.10T-150KW0.10T150KW1-2.5KHZ380-415V750V0.40T/H630KWH/T10T/HKGPS-Fe-0.15T-150KW0.15T150KW1-2.5KHZ380-415V750V0.40T/H630KWH/T10T/HKGPS-Fe-0.20T-200KW0.20T200KW1-2.5KHZ380-415V750V0.50T/H620KWH/T15T/HKGPS-Fe-0.25T-200KW0.25T200KW1-2.5KHZ380-415V750V0.50T/H620KWH/T15T/HKGPS-Fe-0.35T-250KW0.35T250KW1-2.5KHZ380-415V750V0.55T/H620KWH/T15T/HKGPS-Fe-0.50T-300KW0.50T300KW0.5-1KHZ380-415V750V0.60T/H620KWH/T20T/HKGPS-Fe-0.60T-350KW0.60T350KW0.5-1KHZ380-415V750V0.65T/H610KWH/T25T/HKGPS-Fe-0.75T-400KW0.75T400KW0.5-1KHZ380-415V750V1.0T/H610KWH/T30T/HKGPS-Fe-1.00T-600KW1.00T600KW0.5-1KHZ380-415V750V1.2T/H610KWH/T35T/HKGPS-Fe-1.20T-800KW1.2T800KW1.00KHZ380-415V750V1.5T/H600KWH/T35T/HKGPS-Fe-1.5T-1.2KKW1.5T1.2KKW0.75KHZ380-415V750V2.T/H580KWH/T35T/HKGPS-Fe-2T-1.6KKW2.0T1.6KKW0.50KHZ720V1200V3.T/H580KWH/T40T/HKGPS-Fe-3T-2.5KKW3.0T2.5KKW0.50KHZ720V1200V4.T/H580KWH/T50T/HKGPS-Fe-5T-3.6KKW5.0T3.6KKW0.50KHZ1000V1650V6.T/H550KWH/T60T/HKGPS-Fe-8T-5.0KKW8.0T5KKW0.50KHZ1000V1650V8.T/H530KWH/T70T/HKGPS-Fe-12T-7.5KKW12T7.5KKW0.25KHZ1000V1650V10.T/H500KWH/T90T/HKGPS-Fe-20T-12KKW20T12KKW0.25KHZ1000V1650V15.T/H480KWH/T120T/HKGPS-Fe-30T-15KKW30T15KKW0.25KHZ1000V1650V18.T/H450KWH/T200T/HKGPS-Fe-40T-25KKW40T25KKW0.15KHZ1000V1650V25.T/H430KWH/T350T/HKGPS-Fe-50T-30KKW50T30KKW0.15KHZ1000V1650V30.T/H420KWH/T450T/H---------------------------------------------------------------------------------------------------------------------------------------------Model No.Furnace
CapacityRated PowerWorking FrequencyInput VoltageOutput
VoltageMelting SpeedPower ConsumptionCooling Water Flow RateMelted metal Material TypeKGPS-Cu-0.15T-100KW0.15T100KW1KHZ380-415V750V0.18T/H390KWH/T2.5T/HFor Melting Various Copper MaterialKGPS-Cu-0.30T-150KW0.30T150KW1KHZ380-415V1500V0.30T/H380KWH/T4.5T/HKGPS-Cu-0.50T-250KW0.50T250KW1KHZ380-415V1500V0.50T/H380KWH/T7.5T/HKGPS-Cu-1.0T-500KW1.0T500KW1KHZ380-415V1500V1.2T/H370KWH/T11T/HKGPS-Cu-1.5T-750KW1.5T750KW0.75KHZ720V2500V1.8T/H370KWH/T14T/HKGPS-Cu-2.0T-1KKW2.0T1.0KKW0.5KHZ720V2500V2.5T/H360KWH/T19T/HKGPS-Cu-3.0T-1.5KKW3.0T1.5KKW0.5KHZ720V2500V3.4T/H360KWH/T29T/HKGPS-Cu-5.0T-2.5KKW5.0T2.5KKW0.3KHZ720V2500V5.5T/H350KWH/T45T/HKGPS-Cu-8.0T-3.5KKW8.0T3.5KKW0.3KHZ950V3300V7.0T/H350KWH/T50T/HKGPS-Cu-10T-5.0KKW10.T5.0KKW0.25KHZ950V3300V12T/H340KWH/T55T/H--------------------------------------------------------------------------------------------------------------------------------------------Model No.Furnace
CapacityRated PowerWorking FrequencyInput VoltageOutput
VoltageMelting SpeedPower ConsumptionCooling Water Flow RateMelted metal Material TypeKGPS-Al-0.05T-50KW0.05T50KW1KHZ380V750V0.15T/H630KWH/T4.5T/HFor Melting Various Al Material.
(Can also melt zinc,consume power 50% less.)KGPS-Al-0.10T-80KW0.10T80KW1KHZ380V750V0.25T/H630KWH/T5.5T/HKGPS-Al-0.15T-100KW0.15T100KW1KHZ380V750V0.35T/H630KWH/T6.5T/HKGPS-Al-0.30T-160KW0.30T160KW1KHZ380V750V0.50T/H620KWH/T7.5T/HKGPS-Al-0.50T-250KW0.50T250KW1KHZ380V750V0.75T/H610KWH/T8.5T/HKGPS-Al-0.75T-350KW0.75T350KW1KHZ380V750V1.00T/H560KWH/T12.5T/HKGPS-Al-1.00T-500KW1.00T500KW0.75KHZ380V750V1.30T/H540KWH/T16.0T/HKGPS-Al-1.50T-750KW1.50T750KW0.75KHZ380V1400V1.80T/H520KWH/T20.0T/HKGPS-Al-2.00T-1KKW2.00T1.0KKW0.5KHZ720V2500V2.50T/H500KWH/T30T/HKGPS-Al-3.00T-1.5KKW3.00T1.5KKW0.5KHZ720V2500V4.00T/H490KWH/T35T/H

1.why choose our factory ?
Our company has advanced production equipment and strong technology. The producing process is under strict management in quality. Our products are sold around the world and highly thought of since excellent quality and perfect service at home and abroad.
2.The advantage for product?
High efficiency , energy saving and good quality.
3.The advantage for us ?
Reasonable price and best services , advanced equipment and strong technology.
4.How to order?
Do not hesitate to contact by online or Email as soon as possible once you are interested in our products. The specific quotation will be offered basing the request dimension and quantity.
5. What about the quality?
All products according to ISO and National highest standard, also we can offer CE, certificate if necessary.
6. What payment is available?
L/C at sight, or T/T 30% deposits before production and 70% balance to be paid before shipment.7. Warranty
The machine have one year warranty.
If you want to know more information about our products, please feel free to contact me!
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