China PLC Control New Style 16-63mm PE Pipe Extruder Machine

PLC control new style 16-63mm PE pipe extruder machine

Φ20-63mm PE pipe extrusion line

Small diameter PE Pipe Extrusion machine is mainly used for producing agricultural irrigation pipes, drainage pipes, gas pipes, water supplying pipes , and cable conduit pipes,etc. The unit consists of single screw extruder , die head, vacuum cooling tank, haul-off machine, planetary(swarf less/ chip free cutter / no dust cutter) cutting machine, winder stacker and so on. Our production line is equipped with gravimetric dosing unit, and ultrasonic thickness indicator. Turn key solution can be provided, like laser printer crusher, shredder, water chiller, air compressor etc. to achieve high-grade and automatic tube production.

Process Flow:
Raw material+ master batches → Mixing → vacuum feeding → material dryness → single screw extruder →color string extruder → spiral mould → vacuum calibration tank → spray cooling water tank →spray-code printer → haul-off → no-dust cutter → Double disc Winding/ Stacker → finished product inspecting &packing

Equipment Feature:
1. Application & Single screw extruder

Model:SJ65/33

L/D: 33:1

Capacity:220kgs/h

Motor power:55KW

Output/Energy: 4.2kg/kW

Model:HSJ60/38

L/D: 38:1

Capacity:380kgs/h

Motor power:90kW

Output/Energy: 4.2kg/kW

2. Die head
Materials: 40Cr Steel
Structure: Spiral or Basket
Single cavity or double cavity design
Single layer or co-extrusion multi-layers design
3. Vacuum calibration tank
Tank materials: 4mm 304 S. S.Materials
Water temperature and level controlling technology;
High pressure and stable water jet.
Pressure protection design
4. Haul off machine & cutter
Haul-Off : Frequency Motor/servo motor driving
High friction fact and anti-wear out silicon rubber Pads
Metering counter

Cutter: Universal or Cast Aluminium fixture unit
High Quality Alloy Blades
Smooth Cutting surface;
Servo motor Sync hronization control
5. Double/Single Disc Winder & Stacker
6. Main Electrical parts

Feeder

• To feed material into extruder;

Extruder

• World famous brand electrical component such as Siemens, Schneider, ABB etc;

• High torque gearbox with adopts NSK/SKF bearing;

• Siemens/WEG original motor achieved global after service;

• Bimetallic screw and barrel;

• Intelligent PLC controlling system with human-friendly interface.

Die head

• 40Cr material

•Complete set include extrusion die head, Slotting & water ring type calibration sleeve

• Apply to PE/PP, co-extrusion, multi-layers co-extrusion etc

Vacuum calibration tank

• Include full set of vacuum and water pump

• length from 6m-9m

Haul off

•Upper and lower caterpillar is driven separately by the frequency inverter

• Fast change type pads

Cutter

• Tracking cutter or Non-dust cutter, Blade rotates around pipe and cut off pipe with smooth surface.

• Synchronous control

Stacker

•Stainless steel 304 as touching material

•Discharge driving by air cylinder

Technical Parameters:

Model

O.D.(mm)

Extruder

Max. output(kg/h)

Max haul-off speed (m/min)

Motor Power(kw)

PE63

20-63

SJ65/33

220

15

55

HPE63

20-63

SJ60/38

320

30

75

Advantages (PE PIPE MACHINE/ PE PIPE EXTRUSION MACHINE)

1. 30m/min of maximum lineal extrusion speed, high capacity and low power consumption, and achieved multi-layers co extrusion with 1-5 layers.

2. The copper bush is more wear-resisting and prevent material leakage which can guarantee a stable running of extruder.

3. Material feed via spiral groove, efficient transmission and can effectively reduce back-pressure on extruder.

4. Unique design (barrier, shearing and mixing zone) guarantees a uniformed plasticizing effect, and can reduce the pressure on the screw which guarantees a high speed and stable output capacity.

5. High torque gear box has a smart figuration, compact construction, low noise, high carrying capacity, high transmission efficiency

can assure long-time trouble-free operation;

6. Equipped with Gravimetric and Ultrasonic thickness meter,ensure the high quality,save 2-5% raw materials

7. Intelligent PLC controlling system with human-friendly interface make the operation easily and conveniently;

8. Chip-free cutter ensuing flat and smooth cutting surface of pipe.
Any inquiry, pls don't hesitate to contact us!
JIANGSU ACEMECH MACHINERY CO., LTD
Ms. Fianna Lee
Tel:+86-512 56792530
Fax:+86-512 56792531
Mobile/whatsAppp: +86 189 1332 2669

Website: www.acemechcorp.com
Add:1407, Jiulong Edifice, Jinfeng Town, Zhangjiagang, China, 215600.