PVC Imitation Marble Profile Extrusion Production Line
I. Design parameters
No.ItemsData01Operation Conditions380V/3 phases/50Hz, DC24V.02Raw MaterialPVC powder, calcium carbonate, stabilizer, lubricant04Main material proportionPVC: CACO3= 1:305Product specificationsWidth:1220mm,Thickness:1-8mm06Extrusion line modeSJSZ 80/156 conical twin screw extrusion line07Quality standardTwin screw standard JB6492-2001
Electricity standard: GB5226.1-2008/IEC 60204-1:200508Machine Fabrication CertificateCE 09Electric components certificateCE
II.Equipment List & Quantity
No.Equipment NameQuantityRemark01Φ80/156 Conical twin-screw extruder1 Set 02Extrusion die1 Set 03Three-rollers calender1 Set 04Film unwinding mechanism & magnetic powder controller1 UnitFor two working position05Oil rollers heating system1 Set 4 units06Cooling bracket1 Unit 07Longitudinal edge cutting mechanism1 Unit 08Traction machine1 Set 09Length meter1 Set 10Plate shearing machine1 Set 11Automatic stacker1 Unit 12Electric control cabinet1 Unit
III. Production process:
The screw feeder takes the material from the 5m3 silo(~ 3 tons) → The Extruder Feeding Hopper → The extruder → Material plasticizing → T-die → The Three-rollers Calender →Edges Trimming → Roller Cooling Bracket →Air Cooling Cabinet(Optional) → Traction Machine→ Cutting Machine →Automatic Flipping & Stacking Machine
IV. Main technology parameter of extruder
Extruder ModelCapacity/24hCapacity/h4mm Linear SpeedSZJZ-806-8T250-350KG0.4-0.6m/minSZJZ-928-12T500-700KG0.8-1.3 m/min
PVC imitation marble profile characteristics:
A, the surface is smooth, mirror effect;
B, the surface film color is rich, you will have more choices;
C, the material have no formaldehyde, surface color treatment without solvent and benzene;
D, because the color is hot stamping processing, surface is light oil processing, no color difference , have a good weatherability;
E, surface is UV processing, product is wear resistance and impact;
F, UV treatment surface is corrosion preventive.
FAQ:
Q1:Are you a factory or trading company?
A1:We are a manufacturer and trading company. We have our own R&D department and top professional technical engeneer.Q2:Can we visit your machine operation in your factory?
A2:You can see machine operation in our factory.Q3:Can the machine be customized?
A3:Yes, it can, such as voltage, frequency.Q4:How many electric, water, air need for the machines?
A4:Technical department supply the whole layout for workshop details.Q5:Can I operate machine if don't have experienced engineers?
A5:(1) Short-time engineers to customer company (5-15days)
(2) Year-time working as requirementsQ6:Any quality checking before shipment?
A6:100% /confirm/i, run and test machines before shipment with quality certificate.Q7:How long is the guarantee?
A7:12 months since the first day customer operates (except wear parts)Q8:How can u help us when face some technical problem?
A8:24 hours by e-mail, message, calling. If problems happens need engineer we will arrange the closest or agent in local country,
or send Chinese Engineers to solve in 2 weeks.Q9:Where can we get spare part?
A9:We choose International Brand that customer can find it in everywhere, such as Siemens, Schneider, Omron, Delixi etc, or send
parts by DHL, Fedex, TNT and other express.