China PVC Pipe Extruder Machine for 200mm Water Pipe

pvc pipe extruder machine for 200mm water pipe

Φ160-400mm PVC pipe extrusion line
PVC pipe extrusion line is mainly used in the production of pressure water pipes, agriculture irrigation, building or city drainage and Sewage and constructional plumbing cable laying etc.
The unit consists of Conical twin screw extruder, PVC pipe mould-Vacuum calibration tank-Haul-off machine-Planetary Saw Cutting machine-Tripping table/Belling machine. Producing pipe diameter range: Φ160mm-Φ400mm. And the line can be equipped with comptroller thickening instrument, computer ink-jet printer, crusher, shredder, pulverizer ,water chiller, air compressor etc. to achieve the production and manufacture of high-grade tubing. Advanced design for screws and barrel supplies powerful safeguard for the PVC plasticization.

Process Flow:
Screw Loader for Mixer→ Mixer unit→ Screw Loader for Extruder→ Conical Twin Screw Extruder → Mould → Vacuum Calibration Tank → Four claws Haul-off → Planetary Saw Cutter → Belling machine/ Tripping Table → Final Product Inspecting &Packing

1. Application & Conical twin screw extruder

Model:SJZ80/156
Capacity: 300-400kgs/h
Motor power: 55kW
Material of screw & Barrel: 38CrMoAl & Bimetallic

OR
Model:SJZ92/188
Capacity: 500-800kgs/h
Motor power: 110kW
Material of screw & Barrel: 38CrMoAl & Bimetallic

2. Die head
Main materials of Body, bin and push: 40Cr, Surface polishing and CR-plating
Calibrator: copper or stainless steel, water-ring type
Inside flow channel Mirror polished
Special chrome plated treatment: 20-30 um
Ceramic heaters, high efficient and long life
Spider structure for excellent plasticization

3. Vacuum calibration Cooling Tank

Tank materials: 6-8mm 304 S. S.Materials
Water temperature and level controlling technology;
High pressure and stable water jet.
Pressure protection design

4. Haul off machine & Cutter

Haul-off
speed range: 0.5-6m/min
AC frequency motor with force cooling fan: Hard gear reducer
Speed driving and control: ABB inverter, 10 times speed exchange
LENZE servo motor Germany),30 times speed exchange available

Planetary Saw Cutter
AMPC400Model of Planetary saw cutter is widely used for pipe diameter from 16-800mm with economical
and good cutting effects, it can be with chamfering function for better pipe connection.
Cutting length: Measured by encoder or travelling switch
frame structure: beautiful appearance, safe operation
Italian hydraulic system: less leakage
Adopts pulse system for dust removal: no dust accumulation
Slewing mechanism system adopts slewing bearing: high precision
Siemens PLC controller: easy operation by centralized controlling
Lower noise and less dust.
Emergency stop button: safe operation

5. Belling machine & Tripping table
Belling machine:
Available for U, R, Z type Blow type socket,
Blow type: internal air blow and external mould compacted calibration
U type: calibrator insert with vacuum calibration
Siemens PLC controlling: Automation& Remote Function: for centralized Controlling
and monitoring for temperature, heating time etc;
Double-oven design: saving heating time
Heater material: stainless steel heating rods; Heating method: electrical and fan with
hot air circulation inside the oven, Fast heating and save time.
Tripping table
Stainless steel 304 as touching material
Discharge driving by air cylinder
6. Down Stream machine& Main Electrical parts

Feeder

• To feed material into extruder;

Extruder

• World famous brand electrical component such as Siemens, Schneider, ABB etc

•High torque gearbox with adopts NSK/SKF bearing;

• Siemens/WEG original motor achieved global after service;

• Bimetallic screw and barrel;

• Intelligent PLC controlling system with human-friendly interface.

Die head

• 40Cr material

•Complete set include extrusion die head, Slotting & water ring type calibration sleeve

• Apply to PVC single,dual,Four cavity extrusion.

Vacuum calibration tank

• Include full set of vacuum and water pump

• length 9000mm

Haul off

• Upper and lower caterpillar is driven separately by the frequency inverter

Planetary Saw Cutter

• Planetary saw cutter:enter knife by hydraulic drive

• Cutting saw: steel alloy, specific for cutting U-PVC pipe.

• Equipped cast aluminum compacted block for accurate cutting

• Synchronous control

Belling machine

• Blow type: internal air blow and external mould compacted calibration, make U, R and Z type sockets;

• Siemens PLC controlling: Automation& Remote Function: for centralized Controlling

Tipping table

•Stainless steel 304 as touching material

•Discharge driving by air cylinder

Advantages:
♦ Specified screw design for better material plasticizing &mixing effect, For high filling formula, bimetallic screw and barrel can guarantee perfect solution;
♦ Spider type die head can reduce joint line of the melt material, with reasonable compression ratio design;
♦ Vertical integrated structured gear box with adopts NSK/SKF bearings guarantee stable operation and long uselife;
♦ Vacuum calibration tank adopts high-efficiency two chamber and large length design, providing faster calibration and more efficient cooling;
♦ Planetary cutter adopts hydraulic feeding of blade which providing perfect chamfering processing and cutting surface;
♦ U type, R type ,Z type and Air blow type socket can be provided according to applications;
♦ Intelligent PLC controlling system with human-friendly interface make the operation easily and conveniently.
Technical Parameters:

Model

O.D.(mm)

Extruder

Max. output(kg/h)

Max haul-off speed (m/min)

Motor Power(kw)

PVC160-400

160-400

SJZ80/156

400

6

55AC

PVC160-400

160-400

SJZ92/188

700

10

110AC