China Professional Supplier Biological Solids Reactor Industrial Mixer Dryer

Machine Description:INTRODUCTION:
The PerMix PTPD series Vacuum Mixer Dryer is a turbulent mixing reactor-dryer. It is used as a high-speed mixer dryer, chemical reactor or, if both processes are combined, as a dryer-reactor. They are used with particular success in agglomeration-free rapid drying, heterogeneous reactions with systems of different substances, extraction, sterilization and in general for vacuum, positive-pressure, thermal energy and comminuting aids. With PTPD vacuum mixer dryer, drying time is dramatically reduced with products free from agglomerates!

PerMix PTPD series Vacuum Mixer Dryers are widely used in the chemical, metallurgic and pharmaceutical industries among others. Standard sizes range from 3 liters up to 20,000 liters and pressure up to 50 bar.
HOW IT WORKS:
For drying under vacuum, the PerMix Vacuum Mixer Dryer can be filled from 50 to 75 percent. By virtue of the rapid change of material at the contact face, optimum use is made of the overall heat exchange area. The built-in rotary cutter unit ensures that the product is free from agglomerates and the grain size is so fine that, as a rule, no subsequent micronizing is required. The filter chamber connected with the vacuum dome has a mechanically or pneumatically-operated device for cleaning the filter. Additional units for the removal of vapour or recovery of solvents take account of individual user requirements.
DESIGN WITH MULTI-CHOPPERS:
The installation of PerMix Multi-chopper in the basic PTPD vacuum mixer dryer enables the breaking down of agglomerates during the mixing process. Together with the mixing element, the PerMix Multi-chopper removes lumps in the initial product, chops pasty adhesives and hinders the formation of agglomeration during the moisturizing of powdered substances. The PerMix Multi-chopper is operated independently by its own motor. Double mechanical seals are mounted to the shaft.
FEATURES & OPTIONS:
Many features and options are available with PerMix Vacuum Mixer Dryer, including but not limited to:
1. Different mixing elements (paddles, plows, ribbons, or combined tools)
2. PerMix multi-chopper unit
3. Different sealing arrangements (packing seals, double mechanical seal, Cinchseal, etc)
4. Vacuum filter housing
5. Heating jacket for water, oil or steam with ASME U-stamp or PED certificate
6. Flush-fitting semi-ball discharge valve
7. Special spraying unit for coating
8. Open sidewall for cleaning purposes
9. Pneumatic semi-ball discharge valve
10. Discharge screw
11. Different metal constructions (SS304, SS316L, Titanium, Duplex steel, Hastelloy, etc.)
12. Heated shaft
13. Sampling port
14. Explosive-proof construction
15. Control board, etc.
APPLICATIONS:

Crispy Coating, Dried Soups, Drink Mixes, Fruit Drinks, Fruit Mixes, Fruit Pulps, Fruit Purees, Grains, Herbs, Instant Soups, Juice Powder, Soluble Cocoa Drinks, Soluble Fruit Drinks, Starch, Stock Cube Mixes, Tea Extracts, Tea Mixes, Tobacco

Agricultural Chemicals, Biocides, Carbon Pastes, Ceramic Pastes, Chemical Masterbatch, Crystal Solids, Explosives, Fertilizers, High-purity Materials, metal Powders, Pesticides, Polymers, Toners

Active Agents, Biological Solids, Carcinogenic Substances, Concentrated Active Ingredients, Generics, Intermediate Products, Sterile Products, Toxic Substances
Specifications of Paddle Mixer Dryer:

ModelTotal capacity
(liter)Working capacity
(liter)Power (*)
(kW)Speed (rpm) (**)Chopper NosChopper Speed (rpm) (***)PTPD-4545300.75811 1,500PTPD-7070450.75691 1,500PTPD-100100701.1601 1,500PTPD-2002001401.5531 1,500PTPD-3003002102.2511 1,500PTPD-5005003504452 1,500PTPD-7507505005.5452 1,500PTPD-10001,0007007.5332 1,500PTPD-15001,5001,00011282 1,500PTPD-20002,0001,40015253 1,500PTPD-30003,0002,10022233 1,500PTPD-40004,0002,80030174 1,500PTPD-50005,0003,50037174 1,500

1. (*) (**) (***): Changes are available according to the customer's request.
2. All specifications and illustrations are as accurate as is reasonably possible, but they are not binding.
3. PerMix reserves the right to modify the design without notice.
Machine Details:
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PerMix Advantages:
FAQ:Q: What is your price level compared with European suppliers and local Chinese suppliers?
A: Depending on the machine type and size, our price level is 30%-60% less than the European suppliers and 5-15% higher than the big local suppliers.
Q: Are you able to provide tailor-made design and production for the mixers?
A: Yes, in fact more than half of our mixers are tailor made, which is one of our strong points.
Q: Are you able to design and produce other processing equipment?
A: We are open to discuss about it.
Q: Can you provide machines to OEM customers, meaning to label their brands on the machines.
A: Yes we are doing it a lot. We have several OEM partners in the USA.
Q: Do you have agent network out of China?
A: Yes we do have agents but only in some countries, for example in USA, Germany, Poland, Spain, Denmark, Turkey, Argentina, etc. We are still looking for more agents because we believe to work with agents is the best way to do business.
Q: What is your delivery lead time of the mixing equipment.
A: Depending on the size and level of customization, but usually it is from 6-14 weeks.
Q: How do you pack and ship the mixing machines?
A: For machines don't require full container loading, we will pack them in wooden case. For FCL (full container loading) shipment, we will just wrap the machines in plastic films and fix them in the container. The shipment can be either by air or by sea