China Rigid Plastics Waste Film Recycling Washing Line

Rigid Plastics and PE Film Recycling System
Boretech offers rigid waste plastic and film washing system is mainly used to recycle plastic products and waste film used in daily life. (eg. PE,LDPE,HDPE,PO)Through the classification, crushing, and washing, clean and reusable materials are obtained for downstream use for a hard plastics and film plastic close loop.
The process design of this recycling line can process rigid plastics and waste PEPP film products, with two functions are integrated into a process, to maximize the production and utilization of equipment.
The raw materials that can be processed by the system include: post-consumer hollow bottle plastic products, LDPE, LLDPE, HDPE, BOPP film, PP woven bags, garbage bags and shopping bags;
The Input capacity of the system (Rigid Plastics): 1500 kg/h~3000 kg/h;
The Input capacity of the system (Film): 500-600 kg/h;
Feature:
-Boretech Rigid Plastic Recycling System can process a wide variety of plastic, with process design proven over the years. With a hot chemical washing module, the washing line can achieve better and more consistent quality for the end product.
-The entire washing line can be equipped with a DCS system and PLC control to minimize the usage of manpower.
-The washing line is also designed with a chemical water circulation system and an online rinse water circulation system to reduce carbon footprint.
-The washing line has a one-button start and stops design that makes it much easier on operation and maintenance.
Recycling Process Flowchart
Feeding---Shredding---metal Removal---Flotation Separation---Crushing---Drying---Rinsing---Friction Washing---Rinsing---Friction Washing Drying---Zig-zag Separation---Pneumatic conveying---Optical Sorting (optional)---PackingSqueezing (Optional: Plasticizing function) --- Pneumatic Conveying---Silo
Parameters Sheet(Rigid Plastics)

Estimated Plant Parameters Input Capacity
(kg/h)Required Area
(m2)Installed Power
(kW)Required Water
(kg/h)Required Steam
(kg/h)Required Compressed Air(m3/min)Manpower1000-15005403501.5-2013-4

Production Consumption Table - Average Energy Consumption per ton of Material ProcessedCapacity
(kg/h)Electricity Consumption
(kW·h)Steam
(kg/h)Washing Detergent
(kg)Water Consumption
(ton)1000-1500180001.5-2

*Data above are based on laboratory calculations; material composition and management will affect the actual usage.
Parameters Sheet(PP/PE Film Plastic)

Estimated Plant Parameters Input Capacity
(kg/h)Required Area
(m2)Installed Power
(kW)Required Water
(kg/h)Required Steam
(kg/h)Required Compressed Air(m3/min)Manpower500-6005403502-3012-3

*Data above are based on laboratory calculations; material composition and management will affect the actual usage.

Production Consumption Table - Average Energy Consumption per ton of Material ProcessedCapacity
(kg/h)Electricity Consumption
(kW·h)Steam
(kg/h)Washing Detergent
(kg)Water Consumption
(ton)500-600280002-3

*Data above are based on laboratory calculations; material composition and management will affect the actual usage.


BoReTech is an environmental equipment & plastic recycling enterprise which comes from Taiwan with 20 years experience for PET bottle,and other waste plastic recycle and 15 years experience for polyester staple fiber. Our plentiful manufacturing experience has become our prime backbone in waste plastic recycling plan, design and produce. Especially in PET bottle field, we provide not only whole recycling line or single machine but also operate manufacturing and sales in various kinds of recycled PET material and their upper and lower reaches practically. With those outstanding conditions, the equipment and project provided by us are verified by actual operation and the spirit of design is conform to operator's demand perfectly.