China Skpl-2540A Glass PVB Laminated Machine

FULL-AUTOMATIC PVB LAMINATED GLASS PRODUCTION LINE SKPL-2540A
Including following sections:
1. Automatic Loading & Unloading Machine (SKL-2540P)
2. Glass Washing and Drying Machine
3. Transition Conveying Machine
4. Automatic Pre-position Table
5. Assembling Table
6. Automatic Suction Transfering Device
7. Motorized PVB Film Unwinding Machine
8. Transition Conveying Machine
9. Pre-laminating and Press Section
10. Transition Conveying Machine
11. Hydraulic Pressure Tilting Table For Glass Loading & Unloading SKL-2540T
1- Terms of Quotation: FOB Guangzhou (We also deal with CIF, CFR, EXW)
2- Terms of Payment:
(1) 30% shall pay by T/T as down payment in advance;
(2) 70% balance payment shall be paid off by T/T before shipment.

3 - Guarantee / Warranty:
The quality guarantee period for one year, any damages on the electric parts during the quality guarantee period can be maintained or replaced free, (Except in the course of usage, damage due to human errors), and after guarantee period, SANKEN will continuously give good support and best after-sales service to customer.

4- Installation:
If customers need , we will arrange 1 engineer to customer's factory for the installation & training, our engineer will stay at customer's factory for about 7 days. Customer shall bear the charge of tickets & VISA for our engineer, arrange the hotel, food (room and board), take a good care of our engineer during they are staying at customers' country. .

Note: If possible, we would like to suggest customer to arrange people to our factory for training about 2-3 days before shipment, so that we can teach customer more technology about the glass processing works, it could be helpful for customer.

5. Delivery time: 60 days after receive the down payment.


We would like to let you know that we are the best glass machine manufacturer in China that you are looking for! Because we have been in this field for more than 10 years, we are very professional in glass machines, so far we have sold our glass machines to more than 80 countries in the world!

We got a very good reputation in all over the world. We have provided high-class glass machines to more than 80 countries in the whole world which including: Italy, Poland, England, Portugal, Romania, Hungary, Germany, France, Finland, Spain, USA, Canada, Australia, Brazil, Mexico, Colombia, Venezuela, Chile, Argentina, Ecuador, Panama, Russia, Ukraine, India, Turkey, Iran, Pakistan, Palestine, Iraq, Lebanon, Saudi Arabia, Nigeria, Yemen, Bengal, Czech Republic, Egypt, Jordan, Morocco, South-Africa, Tunisia, Ghana, Algeria, Libya, Kenya, Morocco, Guinea, Cameroon, Madagascar, Dominica, Malaysia, Indonesia, Sri Lanka, Philippines, Thailand & Vietnam...Our list of satisfied clients is growing monthly.

We look forward to offering you the best glass machines with highly economical prices.

On the basis of mutual benefits and further development, we are sincerely willing to work hand in hand together with you in sharing of fruitful success in future.

Why Trust SANKEN?

1.Reputation- SANKEN Quality, Trusted worldwide.
2.Ability-We are one of the best Manufacturer in the field of glass deep-processing.
3.Development-We are being to be the best Global Supplier in glass deep-processing field.
4. One stop service-We have a powerful team to offer customers one stop solution service as products sales, installation, training, technical support & best after-sales service.
5. Achievement-We have exported to more than 80 countries throughout the world!
6. Quality-
We only work on high quality products, all glass equipments are CE standard.
We assure from the procurement of raw materials to finished products are carefully scrutinized and manufacturing by our experts, guarantee customers have no complaints!
8. Exports Experience-We have rich exports experience for more than a decade.
9. Motivation-Your satisfaction is our greatest motivation!
10. Our Aim- We want to be the best Global Supplier worldwide!

Contents:
Glass Straight Line Edging Machine
Glass Straight Line Multilevel Edging Machine
Glass Straight Line Round Edging Machine
Glass Straight Line Beveling Machine
Glass Double Edging Machine
Glass Vertical / Horizontal Washing & Drying Machine
Glass Vertical / Horizontal Drilling Machine
Glass Vacuum Laminated Machine
PVB Laminated Glass Production Line
Autoclave
Silk Printing Machine/Silk Printing Equipment
Vertical Glass Sand Blasting Machine
Glass Irregular Shape Edging Machine
Glass Corner Grinding/Belt Grinding/Round Glass Edging Machine
Cutting Machine
Glass Engraving Machine/Laser Engraving/Inner Graving Machine
Glass Bending Furnace (Kiln)
Tempering Production Line
Insulating Line's Auxiliary Equipments
Automatic Insulating Glass Production Line
Diamond Wheels
Drill Bits
Glass Tools Series
PARAMETERS OF SANKEN EXCELLENT FULL-AUTOMATIC PVB LAMINATED GLASS PRODUCTION LINE (SKPL-2540A)

1. Features:
The whole line is centralized control by industrial computer assisted in PLC and monitor display & operation.

Washing and drying machine is the core equipment of the whole line.
The upper Rubber rollers, brush rollers and air-knives etc. can be adjusted on the panel and digital displayed according to the thickness of glass to be processed. The upper section of the machines can be elevated by 450mm for convenience of cleaning and repairing. The Brush Rollers are driven by motors with upper and lower separately.

Allocation of one soft brush and two hard brushes (can be lifted when needed) in the upper washing sector is designed for washing hard LOW-E glass, coated glass without damaging the coating.
Two Stainless steel air-knives, the blower equipped with muffle cotton and air feeding filter screen pack ensures plenty of air, less noise and the good drying effect.

In the laminating room the laminating table, Automatic suction hanger , assembling table, PVB unwinding machine with film rolls driven by motor, Automatic suction hunger, convenient for processing of large and big glasses.
Every single processing glass can be conveyed in a higher speed to enter into the Pre-laminating and press section and regulated automatically the speed to running at the same speed with the Pre-laminating and press section which can make room for the next pieces of glass which improves the running efficiency of the Line.

Pre-laminating and press section has reasonable structure and informal opening program.
The integrity is controlled in laminating room with its stable running function.
Speed regulation is frequency variable.
Space/distance between two great squeezing rollers is set by industrial computer assisted by PLC with monitor displayed. The great squeezing rollers are driven by reducer separately.
The heating elements adopt Quartz emitter. Temperature is zone control.

Hydraulic pressure rotary table with driver ,is densely covered rubber wheel on the table-board,when glass working above doesn't damnify the surface , and the overturn props up from two hydraulic pressure oil , overturn is stable , operation is simple and convenient.

Auto-clave is a specialized machine for production of laminated, anti-bullet and anti-bombing glass. This machine will melt the PVB film and combined two layers or more than two layers glass by high temperature and high pressure.

2. CONSTITUTION

1). Automatic Loading & Unloading Machine (SKL-2540P)
2). Glass Washing and Drying Machine
3). Transition Conveying Machine
4). Automatic Pre-position Table
5). Assembling Table
6). Automatic Suction Transfering Device
7). Motorized PVB Film Unwinding Machine
8). Transition Conveying Machine
9). Pre-laminating and Press Section
10). Transition Conveying Machine
11). Hydraulic Pressure Tilting Table For Glass Loading & Unloading SKL-2540T

3. PARAMENTER OF THE PVB LAMINATED PRODUCTION LINE
Regular glass size:2440x3660mm
Min length of processing glass: 420mm
Min width of processing glass: 300mm
Thickness range of processing: 4~80mm
Total length: Approx.43.4 Meters ( Not including the Length of Autoclave)
Current supply: 380V, 50Hz, 3Ph
Total power: Approx160.1 Kw


4. PARAMETER OF ALL ConSTITUENT MACHINES

(1) PARAMETERS of Automatic Loading & Unloading Machine (SKL-2540P)
A. Technique Feature.
A.1 Automatic track loading machine includes moving track, sucker rotating arms, conveyer
section, vacuum system and electric control system.

A.2 The machine adopts PLC the control, The types of control have manual and automatic
the two ways. Manual way mainly when equipment adjustment and service uses, each
movement may complete alone, may also use for to carry on the normal work. . The
automatic mainly is use for overall system's automatic circulation.

A.3 The complete machine material selects the national standards molding welding forming
completely, the surface passes through special stain removal craft the elimination surface
rusty stain and the superficial oxide layer, first floor spurts the high-quality buttercup yellow
primer, superficial the spray coating high-quality mechanical paint

A.4 Vacuum system the rational design, vacuum degree, the absorption work piece is quick,
the reliability is good, the main vacuum primary device uses the imported product

B. PARAMETERS
B.1 Dimensions: 2500x4000mm
B.2 Height of platform: 900±10mm
B.3 Max size of glass: 2440x3660mm
B.4Thickness range of glass: 3-19mm
B.5 Delivers the piece speed: 0.6-5m/min
B.6 Sucker of arm quantity: Unilateral 4pcs
B.7 Sucker quantity: Unilateral 16pcs
B.8 Displacement location: Unilateral single location
B.9 Max vacuum pressure of sucker: ≥ -0.08Mpa
B.10 Total power: 7.48 KW



(2) Glass Washing and drying machine
PARAMETERS
Max. width of processing glass: 2500mm
Min. size of processing glass: 300x420mm
Thickness range of processing glass: 3~40mm(digital display)
Speed limits: 0.6~5m/min
Speed regulation: frequency variation
Dimension:approx.6200x3510x2600mm(L*W*H)
Height of roller platform: 900mm
Total power: approx.28.61KW
Water supplement: Recycle water, tap water or deionized water. ( Deionized Water Equipment shall arrange by customer)
Current supply: 380V, 50Hz, 3Ph
Weight: 4000 Kg

FEATURES
6 brushes are allocated (the two upper hard brush can be lifted by cylinder when needed).
Washing sector and other water touching surface is stainless steel material.
Housing of cooling sector is cold rolling strip sprayed lacquer.
Washing and drying sector can be elevated 400mm simultaneously.

(3) Transition Conveying Machine
PARAMETERS
Max width of processing glass: 2500mm
Min size of processing glass: 300x420mm
Speed limits: 0.6~20m/min
Speed regulation: frequency variation
Machine Size: Approx.4000x2780x900mm(L*W*H)
Height of roller platform: 900mm
Total power: approx.1.5x2KW
Current supply: 380V, 50Hz, 3Ph
Weight: 1300Kg

(4) Automatic Pre-position Table
PARAMETERS
Transfer rate: 0.6~20m/min
Speed regulation: frequency variation
PLC control system.
Size: Approx 4000x2880x900mm
Total power: 1.5KW
Current supply: 380V, 50Hz, 3Ph
Air supply: pressure0.5~0.8Mps, flow rate2.63L/min
Weight: appro.1300Kg

(5) Assembling Table
PARAMETERS
Transfer rate: 0.6~20m/min
Speed regulation: frequency variation
PLC control system.
Table Size: Approx 4000x1800+700x900mm
Total power: 1.5KW
Current supply: 380V, 50Hz, 3Ph
Air supply: pressure0.5~0.8Mps, flow rate2.63L/min
Weight: appro.1300Kg

(6) Automatic Suction Transfering Device
PARAMETERS
Speed: 8m/min
Max. suck height: 900Kgf
Motor power for conveyor: 2.25W
Air source: pressure 0.5~0.8Mpa, flow rate 6.3L/min
Current supply: 380V, 50Hz, 3Ph
Max vacuum pressure of sucker: -0.08Mpa
Weight:1800Kg


(7) Motorized PVB Film Unwinding Machine
PARAMETERS
Loading barrel capacity: 3
Roll replacement: Change by hanging equipments.
Dimensions: approx.4000x1600x2400mm
Roll unwinding and winding driven by motor.
Weight:1230 Kg

(8) Transition Conveying Machine
PARAMETERS
Transfer rate: 0.25~20m/min
Speed regulation: frequency variation
Control method: centralized PLC controlled and produced interactive operation condition
Motor power for conveyor: 1.5KW
Machine Size: Approx. 3600x2780x900mm
Current supply: 380V, 50Hz, 3Ph
Weight: 1200 Kg

(9) Pre Laminating and Press section (IR -HEATERS)
PARAMETERS
Max. width of processing glass: 2500mm
Min. width of processing glass: 300mm
Max. length of processing glass: 4000mm
Min. length of processing glass: 420mm
Thickness range of processing glass: 6~80mm
Height of roller platform: 900mm
Transfer rate: 0.25~5m/min
Machine Size: Approx 9180x3400x1700mm
Total power: Approx 87 KW (including IR -heater Power: 84.5KW)
Current supply: 380V, 50Hz, 3Ph
Air supply: pressure 0.5~0.8Mpa flow rate 4.67L/min
Speed regulation: frequency variation
Weight: 4500 Kg

(10) Hydraulic Pressure Tilting Table For Glass Loading & Unloading
PARAMETERS
Max. width of processing glass: 2500mm
Max. length of processing glass:4000mm
Min. length of processing glass: 420mm
Height of roller platform: 900mm
Transfer rate: 0.6~20m/min
Machine Size: Approx.2200x4000x900mm
Motor power for conveyor: 1.5KW
Current supply: 380V, 50Hz, 3Ph
Weight: 1500 Kg

FEATURE:
Controlled by industrial computer and PLC with digital display. The temperature can be
adjustable according the set value.
Housing is cold drawn plate pained.
Space/distance between two great squeezing rollers is set by industrial computer assisted
by PLC with monitor displayed.
Main conveyor is gear driven and frequency adjustment.
Conveyor roller structure: Heating zone is shaft winded high temperature proof rope and the
unloading zone is shaft coated rubber roller.
The heating elements adopt IR emitter. Temperature is controlled by industrial computer
and PLC.